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6.3  Cartridge Kit Preparation 

 
Injection Kit:

  The TS6500 Mixer has an automatic injection 

device that will inject the hardener into the catalyst during the 
mixing operation.  However the valve in the mix rod needs to be 
opened before placing the kit in the machine.  Follow below 
instructions to open the valve. 
1.  Insert the ram rod into the mix rod 
2.  Push the ram rod to force the valve opened 
3.  Follow instructions in section 6.4 to mix the injection kit 
 
 
 
 
 
 
 
 

 
 
 

Barrier Kit 

1.  Remove barrier tape from the kit 
2.  Pull the mix rod down to the fullest extend to remove the foil 

from the dasher. 

3.  Follow instructions in section 6.4 to mix the barrier kit 

 
 
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Barrier tape 

Dasher 

Foil 

Mix Rod 

Figure 10.0 Barrier Kit 

Valve  

Mix Rod 

Figure 9.0 Injection Kit 

 

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6.4  Loading the Cartridge Kit 

Note:  
a.  The unit is setup to mix cartridge kit with 8”(203mm) mix 

rod.  To mix cartridge kit with 6”(152mm) mix rod, the 
spindle extension needs to be installed. Refer to section 
6.5 for instructions. 
 

b.  The TS6500CIM-6 is setup to mix 6 oz. (177ml) cartridge 

kit.  To mix 2.5 oz. (74ml) or 8.0 oz.(237ml) kit, Refer to 
section 12. for instructions. 

 

1.  Open the safety cover (Fig. 2, 12). 
2.  Load the cartridge kit into the cartridge holder (Fig. 2, 2). 
3.  Pull the mix rod to the fullest extend then align the two 

through holes of the rod to the drive spindle (Fig. 2, 6). 

4.   Insert the plunger assembly (Fig.2,16) into the cartridge 

holder with the plunger sit properly inside the cartridge. 

5.  Align the dowel pins of the plunger assembly with the 

bayonet slots in the cartridge holder and turn 
counterclockwise until it locked in.  

6.  Connect the air hose into the plunger air inlet (Fig. 2, 4). 
7.  Close the safety cover. 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Plunger 
Assembly 

Plunger Air Inlet 

Mix Rod 

Drive Spindle 

Cartridge 
Holder 

Lock Dowel 
pins in the 
slots 

Figure 11.0 Loading the Cartridge Kit 

Summary of Contents for TS6500

Page 1: ...on the Unit 12 6 3 Cartridge Kit Preparation 13 6 4 Loading the Cartridge Kit 14 6 5 Spindle Extension Installation 15 6 6 Mix Cycle Program Setup 16 6 7 Start the Unit 16 6 8 Unloading the Cartridge...

Page 2: ...roper handling and safety precautions Do not smoke or use open flame when flammable materials are being dispensed This equipment is for indoor use only 4 2 DESCRIPTION The TS6500CIM Series Automatic T...

Page 3: ...0 relative humility at 104 F 40 C Air Input 50 to 100psi 3 5 6 9 Bar Display LCD 20 X 4 display segments 4 1 Outside Dimensions 398mm 15 7 319mm 12 6 380mm 15 0 537mm 21 2 120mm 4 7 1032mm 40 6 Figure...

Page 4: ...4 Cartridge Holder Bracket Figure 4 0 Partial Side View Figure 3 Back View 24 23 22 21 17 18 19 20 8 Figure 5 0 Buttons and Screen Identification MIX CYCLE SET PROGRAM MODE PRESSURE TOTAL MIX TIME SAF...

Page 5: ...lays unit status operation and error messages 12 Protective Safety Cover Protect operators when machine in use 13 Plunger Disk Part or Plunger Assembly 14 Fluid Level Sensor Senses the fluid level at...

Page 6: ...rn On the Unit 1 Insert the power cord to the power socket Fig 3 20 Caution Make sure the proper fuse has been installed and correct voltage has been set Refer to section 6 1 for instructions 2 Connec...

Page 7: ...etup to mix cartridge kit with 8 203mm mix rod To mix cartridge kit with 6 152mm mix rod the spindle extension needs to be installed Refer to section 6 5 for instructions b The TS6500CIM 6 is setup to...

Page 8: ...and button to adjust delay time 6 Press and hold the Setup button for 3 seconds to save data The unit is now ready to run 6 7 Start the unit 1 Ensure the unit is in the Automatic Mode and the desired...

Page 9: ...not fully closed Check power cord connections Turn Emergency button clockwise to release Closed safety door LCD does not light No power input Check power cord connections Check Fuse Turn on power Air...

Page 10: ...6 0 oz 177ml kit To mix the 2 5 74ml or 8 0 oz 237ml kit the cartridge holder needs to be re install at different mounting locations as shown in Fig 10 Mounting Location for 2 5 oz 74ml Kit Mounting...

Page 11: ...h defective product under warranty must contact the nearest OK International office or distributor to secure a return authorization prior to shipping the product to the assigned OK International autho...

Page 12: ...0 0060 VOLTAGE SELECT SWITCH 1 44 2100 0372 POWER CONNECTOR 1 Figure 19 0 Inside Front Cover Assembly 24 Figure 19 0 Inside Assembly Level 2 ITEM PART NUMBER DESCRIPTION QTY 45 TSD650 21 SOLENOID VALV...

Page 13: ...m Injection 600 80 8 203mm Injection 8 0 oz 237ml 800 61T 6 152mm Taped Barrier 800 81T 8 203mm Taped Barrier 800 60 6 152mm Injection 800 80 8 203mm Injection 20 oz 591ml 200 81T 8 203mm Taped Barrie...

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