Technicon LiftStand, User Manual

Page 1: ...User manual Lift Stand Version EN2018 09 rev 1 1 ...

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Page 3: ...ble The speed of the movement is set collectively for all motions in the same application The LiftStand has a stroke of 500 mm and a minimum height of 900 mm over mounting surface Important Safety Information Lift Stand is a partially completed machine and therefore requires an integrator to complete a final risk assessment for a final integrated machine It is particularly important that all safet...

Page 4: ...afety Signs 4 2 7 Personal Protective Equipment 4 2 8 Precautions 4 2 8 1 Maintenance and Repair 4 2 9 Other Dangers 5 2 10 Extension and Conversion 5 2 11 Emergency measures 5 2 11 1 Firefighting 5 2 11 2 Possible emissions 6 2 11 3 First Aid measures 6 3 Technical Overview 7 3 1 Interface 8 3 1 1 Supply and communication interface 8 3 1 2 Mechanical interface 9 4 Installation and Commissioning 1...

Page 5: ...21 7 1 Security 21 7 2 Corrective Maintenance 21 7 3 Performing Maintenance Tasks 22 7 4 Preventive Maintenance 22 7 4 1 Lubrication 22 7 5 State based Maintain 23 8 Transport and storage 24 8 1 Transport 24 8 1 1 Before transportation 24 8 1 2 Transport of LiftStand 24 8 1 3 Unpacking the LiftStand 24 8 2 Storage 25 8 2 1 Storage requirements 25 8 2 2 Preparing the LiftStand 25 9 Disassembly 26 9...

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Page 7: ...for the staff where it is easy to access for operators and maintenance personnel In addition anyone who must operate service maintain or repair the LiftStand is obligation to seek information in the user manual In addition to these operating instructions the accident prevention and environmental protection provisions applicable in the respective country of use is to be complied with 1 2 Validity T...

Page 8: ...ned and installed Instructions for the final installation Marking of the installation with relevant signs and contact information for the integrator Collection of all documentation for a technical dossier 1 3 Product Warranty Please refer to the contract for sales and delivery terms from Technicon ApS 1 4 Disclaimer Technicon ApS expects that the content of this manual is precise and accurate but ...

Page 9: ... a Plug Play solution for Universal Robots UR5 and UR10 which allows the robot to control an extra degree of freedom by lifting the robot vertically 2 3 Reasonably foreseeable misuse All use and purpose different from the intended purpose are deemed to be improper misuse This includes but is not limited to Use in potentially explosive environments Use in corrosive environment Use as a climbing fra...

Page 10: ... can occur 2 7 Personal Protective Equipment It is recommended that safety footwear is used during operation and transport 2 8 Precautions Warning Never use LiftStand if it is damaged If a dangerous error occurs the operation stop must be stopped immediately Write down the circumstances that led to the error and contact Technicon ApS Do not connect safety equipment to normal I O Use only security ...

Page 11: ...ve been found with the use of this machine than mentioned in section 2 8 Precautions 2 10 Extension and Conversion One of the most important tasks for an integrator is the risk assessment The LiftStand is a partly completed machine as the safety LiftStand depends on how the LiftStand is being integrated for example with tools obstacles and other machines It is advisable integrator to use the guide...

Page 12: ...earest fire extinguishing device must be ready for use in case of fire Adequate ventilation is required to remove the smoke from the room 2 11 3 First Aid measures In case of personal injury the damage must be stopped appropriately and the LiftStand must be shut down from the control system or pulling the power plug ...

Page 13: ... 09 rev 1 1 Lift Stand User manual 7 3 Technical Overview Figure 3 1 shows a summary picture of LiftStand with numbered arrows These are explained in terms of Table 3 1 Figure 3 1 Summary picture with numbered arrows ...

Page 14: ...there is mounted a 230 V Power Supply outlet 2 and a RJ45 Ethernet outlet 1 there must be used to supply your robot s controller with power and communication The LiftStand shall be supplied with 230 V from the fitted cable with end plug 3 designed according to SB 107 2 D1 Above the power supply cable is there a disposable outlet 4 From the right 5 is there a feedthrough hole for a robot cable This...

Page 15: ... Term 4 Available outlet Ø22 mm 5 Robot cable feedthrough hole Ø12 5 mm Table 3 2 Naming convention 3 1 2 Mechanical interface At the top of the column is a UR robot flange on which a UR5 or a UR10 can be mounted see 1 on Figure 3 1 Figure 3 3 Robot Flange ...

Page 16: ...nsibility to ensure safe surfaces On Figure 4 1 The dimensions of the base plate for LiftStand with the 4 installation holes are shown Figure 4 1 Dimension sketch og LiftStand LiftStand seen from above 4 2 Energy chain To connect the robot with the controller use the feedthrough hole on the back of the cabinet see Figure 3 2 where the cable is carried through the energy chain Remove the top plate ...

Page 17: ... Stand User manual 11 of the cables so they reach their destination sufficient and finally the top plate is mounted again Figure 4 2 Installation of the energy chain Figure 4 3 Energy chain cross section Type Value Ba 25 mm Bi 37 mm ...

Page 18: ...gment app Once done scan the QR code again and a 3D version will appear on your device The Red tube In the model illustrates the wiring 4 3 Mounting the robot The robot is mounted on the robot flange as instructed in the robot s manual Install the robot cable and connect LiftStand and UR controller with an Ethernet cable see arrow 1 on Figure 3 2 Thus the LiftStand is installed and ready for opera...

Page 19: ...m motion speed setting When the setup is complete the user can use the LiftStand through the corresponding program node 5 1 1 Installing your Cap First step is to install the UR Cap This is done from the robot s setup screen which is seen on Figure 5 1 Figure 5 1 Polyscope robot setup screen The text below the tool icon describes the Polyscope version installed in the robot Check that the version ...

Page 20: ...n file LiftStand x x urcap Press Open and the screen will display the Cap in the list Active URCaps This is seen in Figure 5 2 Figure 5 2 Program window for the installation of UR Cap To complete the installation Press restart Once UR Cap is successfully installed it must be configured 5 1 2 Configuring UR Cap Before the LiftStand s UR Cap can be used in a program it must be configured From the Po...

Page 21: ...inuing 5 1 2 1 Creating a connection between robot and LiftStand LiftStand is configured in advance with a static IP address This is 192 168 1 6 and is written in the IP field Once the address is recognized the setup screen of the Figure 5 4 Appear If the IP field contains IP syntax error the written IP address does not conform to the x x x x form where 0 x 255 Figure 5 4 Display window by properl...

Page 22: ...earch is necessary the home button will have the text home is needed If you restart the LiftStand and run a URScript on the robot without going to the installation window the robot s counterpart will come up with a pop up window that initiates home search upon continuation otherwise the program stops During home search navigation between windows is temporarily not possible 5 1 2 4 Finalizing Setup...

Page 23: ... simultaneously but then it is no longer possible to control TCP speed 5 2 1 Control of the LiftStand at fixed values The choice between the two management methods is selected at the tabs at the bottom of the application window Here fixed value control is selected using the Operation through fixed Values button and the use of a variable with the Operation through the use of variables button This m...

Page 24: ...t and an iterations number Determining the value of the variable is up to the operator Variables can be created using two methods They can be created via UR built in functions please refer to the robot s manual and they can be created in URCap en To create a new variable in the URCap type an appropriate name and press Create New Hereby a global variable is created and this is set as the selected v...

Page 25: ...Version EN 2018 09 rev 1 1 Lift Stand User manual 19 Figure 5 7 Program example with the use of variable ...

Page 26: ...res as well 3 Description of how the error occurred If a fault occurred in connection with the LiftStand UR Cap an error code will be added to the log in Polyscope This can be an exception error or a Festo warning or error Error Possible impact Solution E1 E2 Error in interface appearance 1 Contact Technicon E3 E54 Communication error 1 Contact Technicon Festo warning fault Errors on Festo compone...

Page 27: ... electrical switchboard check the To LiftStand is in Spændingsløs mode with a reliable instrument When servicing is required personnel must have a valid ISO 50110 1 2013 Certificate or equivalent to that Work on or near to voltage carrying parts must always be performed by competent and trained staff When working is done with power on there must always be another person so close to the place of wo...

Page 28: ...Stand and safety functions as well as knowledge of the location of safe access routes and emergency stop Maintenance personnel must have read and understood user manuals instructions workplace instructions etc Repairers and maintenance personnel must before commencing work be instructed in safety conditions around LiftStand New maintenance personnel must be trained by an experienced colleague 7 4 ...

Page 29: ... 1 LiftStand driven in bottom with top plate dismantled thus sleds can be greased 7 5 State based Maintain During monthly inspection and lubrication of the guides wear is detected In case of material abrasion contact Technicon and an inspection of belt must made ...

Page 30: ...tStand must always be handled responsibly by knowledgeable staff due to the weight of 90 kg LiftStand can be carried indoors on the pallet on which it was delivered In addition it can be moved in appropriate lifting equipment with the delivered lifting eye fastening to the robot flange see Figure 8 1 Figure 8 1 Location of lifting eye 8 1 3 Unpacking the LiftStand The LiftStand s packaging is disp...

Page 31: ...l 25 8 2 Storage 8 2 1 Storage requirements LiftStand can be stored at a room temperature between 10 and 50 C LiftStand must be wrapped so that all visible surfaces are covered 8 2 2 Preparing the LiftStand All energy supply is removed before storage ...

Page 32: ...nd Recycling LiftStand is dismantled and sorted in categories as required by applicable environmental requirements The product is subject to Directive 2012 19 EU on Waste Electrical and Electronic Equipment WEEE Do not dispose of this product together with unsorted trash Use the local WEEE collection points for disposal of this product and ensure that all relevant regulations are complied with ...

Page 33: ...oad on robot flange 0 0 40 88 18 kg lb Voltage 220 230 240 VAC Frequency 50 60 Hz Power 0 09 1 1 1 7 A Effect 20 250 400 W Lifetime 5000 3107 km mi Table 10 1 Technical data Connection Property Digital interface Controller CB 3 1 Polyscope 3 5 0 MODBUS TCP Electrical interface 3m cable with Plug SB 107 2 D1 Mechanical interface Prepared for UR5 and UR10 Communication interface RJ45 for UR controll...

Page 34: ...periencing LiftStand in 3D AR on your mobile device scan the QR code where it will appear in the app Augment4 Print a tracker out here and watch LiftStand in the 1 1 QR code for 3D model QR code for A4 Tracker 4 See more information by http www augment com help ...

Page 35: ...re parts List Component Part number Illustration Energy chain 17503 9000 IGUS 0_823m_E14_2_028_0 Lifting eye 17503 9000 3100580C 1501M0080000 Linear routing 17503 SKF LLTHS30A1T0620P5 Lubricant SKF LGEP 2 Belt 17503 9000 FESTO 1226027 Table 11 1 Spare Part List ...

Page 36: ...User manual Lift Stand Version EN 2018 09 rev 1 1 30 12 Declaration of Incorporation ...

Page 37: ...Version EN 2018 09 rev 1 1 Lift Stand User manual 31 ...

Page 38: ...ges or consequential damages results from the use of this documentation or the hardware and software decribed therein Backing up and updating data is the user s responsibility Technicon ApS Assumes no responsibility for the loss or manipulation of pre existing databases We would like to stress that any kind of Copying including for internal purposes shall be prohibited The content may not be deliv...