TechniSat 4019588064003, Installation Instructions Manual

Page 1: ...31 DE EN Installation Instructions Charging station for charging electric vehicles TECHNIVOLT 100 Plug socket model TECHNIVOLT 101 Cable model TECHNIVOLT ...

Page 2: ...mmunication 40 7 7 Mechanical properties 40 7 8 Operating conditions 40 7 9 Storage conditions 41 8 Installing the charging station 41 8 1 Recommended tools 41 8 2 Installation steps 41 8 2 1 Opening the cover on the charging station 42 8 2 2 Wall mounting 43 9 Connecting the charging station 45 9 1 Mains connection 45 9 2 Data cable connection 47 10 Settings for the charging station 48 10 1 Setti...

Page 3: ...se The charging station is designed exclusively for charging electric vehicles using charging mode 3 Mode 3 in accordance with the standard IEC 61851 1 Connecting other devices is not permitted Intended use of this device always includes compliance with the operating instructions 3 Safety instructions in this manual The following symbols and warning instructions are used in this manual and they mu...

Page 4: ...enerally accepted rules of technology e g DIN standards VDE stipulations to an extent that he can assess the safe working status of the installation Skilled persons can be persons such as works engineers master craftsmen technical staff and fitters The person carrying out the installation must be fit for the work involved in accordance with DGUV Regulation 103 011 Working on live electrical system...

Page 5: ...e reactive and combustible materials chemicals and vapours Explosion risk This device has parts within it that may cause electric sparks and discharges and which should never come into contact with flammable vapours It must not be installed in recesses or cellar rooms The device is intended only for the charging of electric vehicles whose charging can be carried out without ventilation In order to...

Page 6: ...arging cable are damaged they must be replaced by the manufacturer his customer service engineers or a similarly qualified person in order to avoid hazards 5 3 Safety instructions for wall mounting Do not install the charging station on the ceiling or an inclined wall The charging station must only be operated when mounted vertically The charging station must not be installed in enclosed cabinets ...

Page 7: ...d the installation instructions 6 3 Identification of the product variants The article number is relevant for identification of the charging station see IllustrationIllustration1 No Item number Designation Variants 0000 6400 TECHNIVOLT 100 An 11 kW charging station with integrated charging plug socket built in accordance with IEC 62196 2 Type 2 0000 6401 TECHNIVOLT 101 An 11 kW charging station wi...

Page 8: ...TECHNIVOLT 100 Illustration3 TECHNIVOLT 101 LED status indicator LED status indicator RFID reader RFID reader Charging plug socket type 2 Charging plug type 2 Type plate Type plate Blind socket for charging plug Input AC infeed M32 M32 bushing Input AC infeed M32 bushing Input communication cable M20 bushing Input communication cable M20 bushing Charging cable ...

Page 9: ...39 DE EN 6 5 Device dimensions Illustration4 Device dimensions ...

Page 10: ... switch MCB in input power connection Trigger characteristics C For details see Chapter 10 1 Trigger characteristics C For details see Chapter 10 1 Ground fault circuit interrupter RCCB in input power connection 4P 20A 30mA type A 4P 20A 30mA type A 7 5 Authorisation RFID ISO 14443A B and ISO 15693 ISO 14443A B and ISO 15693 7 6 Communication Data interface RS484 Modbus RS484 Modbus 7 7 Mechanical...

Page 11: ...ster Screwdriver width 2 2 5 mm Centrepunch or pencil Angle adapter hex bit Torx TR 20 safety bit Table 1 Recommended tools 8 2 Installation steps CAUTION Make sure that the earthing resistance of the installation is less than 100 Ohms Read these instructions before mounting your charging station on the wall Do not install the charging station on the ceiling or an inclined wall Use only the screws...

Page 12: ...se the installation before starting work Observe the 5 safety rules to prevent electrical accidents Release Secure against restarting Validate that the power is off Earth and short circuit Cover or cordon off any adjacent live parts Open the charging station as described in Illustration 1 Remove the cover screws using the Torx TR 20 safety angle wrench or the angle adapter with the Torx TR 20 safe...

Page 13: ...3 DE EN 8 2 2 Wall mounting Illustration6 Wall mounting AC power infeed Key Control cable option Before taking the next step read the instructions in Chapter 9 Connecting the Charging Station Page 45 Key ...

Page 14: ...ion 9 1 and setting the charging current see Section 10 1 7 Tighten the cable screwed connections as shown in the figure Before closing the cover on the charging station follow the instructions in Chapter 10 Settings for the Charging Station Page 48 and in the following sections from there if using functions with reference to these sections 8 To close the cover on the charging station tighten the ...

Page 15: ...nd the terminal rail as shown in Figure Illustration 2 Tighten the screws on the terminal rail as shown in Figure Illustration to a tightening torque of 2 5 Nm Illustration 8 Mains connection 3 phase DANGER Danger to life from electrical power There is an immediate danger to life by electrocution if you touch live parts De energise the installation before starting work Observe the 5 safety rules t...

Page 16: ...ire green yellow Protection wire green yellow Table 2 Mains connection NOTE The standard charging current is set to 16 A Changing the charging current is described in Chapter 10 1 Settings for the Charging Current Page 48 NOTE The charging station can also be connected with a single phase The maximum charging power then is 3 7 kW 230 V x 16 A x 1 We recommend a 3 phase connection to the charging s...

Page 17: ...ber closure 2 Guide the cable through the cable opening 3 Guide the cable through the openings in the holding bracket as shown in the photograph 4 Follow the additional information in chapters 10 2 1 10 2 3 11 or 12 to connect the wires depending on the function s to be used ...

Page 18: ... mm see Tabelle3 The standard charging current is set to 16 A Illustration10 Rotary knob SW2 for charging current setting CAUTION Power line overload The charging current should never be set higher than the rating of the line fuse Position SW2 Current threshold Phase Power Power rating 0 1 phase 10 A 2 3 kW 1 13 A 3 kW 2 16 A 3 7 kW 3 4 5 6 7 8 3 phase 10 A 6 9 kW 9 13 A 9 kW A 16 A 11 kW B C D E ...

Page 19: ...2 1 3 Locked cable function only TECHNIVOLT 100 Chapter 10 2 2 4 5 6 Intelligent charging control load management Chapter 10 2 3 Table 5 DIP switch 10 2 1 Activating control of the external charging function function ON OFF Your charging station has an external potential free activation deactivation function which can be used for integration of your charging station in a multi storey carpark autom...

Page 20: ... as follows Illustration NOTE Introduction pf the control line into the charging station is described in Chapter 9 2 Data cable connection Page 47 Illustration14 Cable connection External Charging Function Cable connection Cable colour 1 CN2 1 Green 2 CN2 2 Green white green Table6 Cable connection External Charging Function 1 CN2 EVSE RL 1 4 2 3 2 TECHNIVOLT Charging station External Switching un...

Page 21: ...8 2 1 3 Switch DIP switch no 3 to ON using a pointed plastic tool to activate the cable locking function The position of the DIP switches is shown in the following illustration 4 Close the charging station as described in 8 2 2 5 Open the front cover on the plug socket and insert the charging cable into the plug socket 6 Switch the charging station on The charging cable is locked and the charging ...

Page 22: ...ing power of the electric vehicle according to the load on the main infeed to the house If the total current taken up by the charging station and the house equipment reaches the threshold value set on the DIP switch the charging power on the charging station is reduced Illustration 16 DIP switches no 4 5 6 The DIP switches no 4 5 and 6 correspond to the binary figures of the maximum current value ...

Page 23: ... meter see Illustration The cabling of the energy meter MID can be produced in accordance with the following information Three phase Single phase Illustration 18 MID 3 phase Illustration 19 MID 1 phase Pins 22 23 A B COM Modbus connection via RS485 for a three phase connection Pin 10 11 A B COM Modbus connection via RS485 for a single phase connection ...

Page 24: ...ation Illustration 20 Connection data line MID Cable connection Cable colour Description 6 CN20 2 White blue A COM 5 CN20 1 Blue B COM Table 8 Connection data line MID NOTE Introduction of the data line into the charging station is described in Chapter 9 2 Data cable connection Page 47 ...

Page 25: ...imum available current when load shedding is deactivated You can connect the potential signal for free load shedding as shown below Illustration21 Connection data line load shedding Cable connection Input 3 Load shedding input 4 Load shedding input Table9 Connection of control line for load shedding Load shedding input status Behaviour Open contact Charging at max available current Closed contact ...

Page 26: ... a working current trigger remotely The working current trigger is linked mechanically with the line protection switch and switches it off if triggered This interrupts the mains power to the charging station The connection of the working current trigger is shown in the following Illustration Illustration22 Connection working current trigger Connecting the control line to the charging station is ca...

Page 27: ...g electric vehicles again after the internal charging controller has booted up Electrical dismantling must always be carried out by a qualified electrician 14 Disposal Electronic devices do not belong in the household waste and must be disposed of properly in accordance with Directive 2002 96 EC OF THE EUROPEAN PARLIAMENT AND COUNCIL dated January 27 2003 concerning waste electrical and electronic...

Page 28: ...e contact the product dealer If the device has to be sent to us for any reason please use only the following address TechniSat Digital GmbH Service Center Nordstr 4a 39418 Stassfurt Germany Email service technivolt de You can issue repair orders directly at www technisat de reparatur 18 Copyright The information provided in this document has been checked with great care However no liability or gua...