Technogym Bike Forma, Service Maintenance Manual

BIKE FORMA: Service & Maintenance Manual - rev. 1.0 

Page i 

Contents 

1.

GENERAL NOTICES............................................................................................................................................1.1

1.1.

I

NTRODUCTION

.................................................................................................................................................1.1

1.2.

R

ECOMMENDATIONS

.........................................................................................................................................1.1

1.3.

G

ENERAL RULES FOR REPAIR PROCEDURES

.......................................................................................................1.2

2.

TECHNICAL CHARACTERISTICS ..................................................................................................................2.1

2.1.

C

HARACTERISTICS

............................................................................................................................................2.1

2.2.

M

ECHANICAL CHARACTERISTICS

......................................................................................................................2.1

2.3.

E

LECTRICAL CHARACTERISTICS

........................................................................................................................2.1

2.4.

A

MBIENT SPECIFICATIONS

.................................................................................................................................2.2

2.5.

C

ONFORMITY TO REGULATIONS

........................................................................................................................2.2

2.6.

P

RODUCT CODES

...............................................................................................................................................2.3

2.7.

W

IRING DIAGRAM

.............................................................................................................................................2.4

2.8.

C

ABLES

.............................................................................................................................................................2.5

3.

PRINCIPLES OF OPERATION ..........................................................................................................................3.1

3.1.

B

LOCK DIAGRAM

..............................................................................................................................................3.1

3.1.1.

Display board .......................................................................................................................................3.2

3.1.2.

CSafe Board..........................................................................................................................................3.3

3.1.3.

TGS/Smart Card Board ........................................................................................................................3.3

3.1.4.

Cardio receiver.....................................................................................................................................3.3

3.1.5.

Connectors panel..................................................................................................................................3.3

3.1.6.

Brake board ..........................................................................................................................................3.3

3.1.7.

Brake 3.4

3.1.8.

Speed sensor .........................................................................................................................................3.4

3.1.9.

Power entry module..............................................................................................................................3.4

3.2.

B

RAKE CONTROL

..............................................................................................................................................3.6

3.2.1.

Mechanics.............................................................................................................................................3.6

3.2.2.

Control 3.6

3.2.3.

The signals involved .............................................................................................................................3.7

4.

ACCESSORIES......................................................................................................................................................4.1

4.1.

C

ARDIO THEATER CONNECTION

........................................................................................................................4.1

4.2.

PC 

LINK FOR PROGRAMMING

............................................................................................................................4.1

5.

INSTALLATION INSTRUCTIONS ....................................................................................................................5.1

5.1.

S

PECIFICATIONS AND REQUIREMENTS

...............................................................................................................5.1

5.2.

I

NSTALLATION

..................................................................................................................................................5.1

5.3.

F

IRST POWER

-

ON

...............................................................................................................................................5.2

6.

TROUBLESHOOTING.........................................................................................................................................6.1

6.1.

S

ERVICE TROUBLESHOOTING MENU

..................................................................................................................6.2

6.1.1.

Automatic Test ......................................................................................................................................6.2

6.1.1.1.

I2C Devices Test ....................................................................................................................................................... 6.3

6.1.1.2.

LED Test ................................................................................................................................................................... 6.3

6.1.1.3.

Serial Ports Test......................................................................................................................................................... 6.3

6.1.2.

Manual Test ..........................................................................................................................................6.3

6.1.2.1.

Man. Keyboard Test .................................................................................................................................................. 6.3

6.2.

T

HE DISPLAY FAILS TO ILLUMINATE

..................................................................................................................6.4

6.3.

“THE EQUIPMENT IS BLOCKED” 

MESSAGE ON THE DISPLAY

....................................................................6.7

6.4.

E

RROR DETECTED BY BRAKE BOARD

................................................................................................................6.8

6.4.1.

Error 1 on brake board ........................................................................................................................6.8

6.4.2.

Error 2 on brake board ........................................................................................................................6.8