Technogym Jog Now Excite+ 700, Technical Service Manual

Page 1: ...J JO OG G N NO OW W E X C I T E T Te ec ch hn ni ic ca al l S Se er rv vi ic ce e g gu ui id de e REV 6 2...

Page 2: ......

Page 3: ...PRESENT NOTE The information contained in this document is subject to change without notice Technogym does not guarantee this documentation in any way Technogym shall not be held responsible for any e...

Page 4: ...JOG NOW Excite Service maintenance manual rev 6 2...

Page 5: ...IFICATIONS 2 12 2 8 CONFORMITY TO REGULATIONS 2 13 2 9 WIRING DIAGRAMS 2 14 2 9 1 Connessione Kit Alto e Kit Basso 2 14 2 9 2 Low Kit wiring diagrams 2 15 2 9 2 1 AT UL Extended Range 100 240V 2 15 2...

Page 6: ...10 3 14 1 HR HS Chest belt Hand Sensor 3 10 3 14 2 HR Chest Belt 3 11 3 15 C SAFE BOARD 3 11 3 16 JOYSTICK 3 11 3 17 EMERGENCY BUTTON 3 12 3 18 BELT MOTOR 3 12 3 19 ELEVATION MOTOR 3 12 3 20 LIMIT SWI...

Page 7: ...1 1 I2C Devices Test 6 3 6 1 1 2 Up Down Test 6 3 6 1 1 3 Inverter Test 6 4 6 1 1 4 LED Test 6 4 6 1 1 5 Serial Ports Test 6 4 6 1 2 Manual Test 6 4 6 1 2 1 Man Keyboard Test 6 5 6 1 2 2 Man Inverter...

Page 8: ...DISASSEMBLING THE HAND SENSOR 7 22 7 8 DISASSEMBLING THE INMOTION READY TO RUN BOARD 7 23 7 9 DISASSEMBLING THE LATERAL HANDLEBAR 7 24 7 10 DISASSEMBLING THE UPRIGHTS 7 25 7 11 DISASSEMBLING THE CENTR...

Page 9: ...1 Read from low kit 9 10 9 2 1 2 Write to low kit 9 10 9 2 1 3 Default setting 9 10 9 2 1 4 Table of configuration parameters LED 9 11 9 2 2 UpDown settings 9 12 9 2 2 1 Read from low kit 9 12 9 2 2 2...

Page 10: ...CTRICAL SAFETY TEST 11 1 11 2 MECHANICAL SAFETY TEST 11 3 11 2 1 Checking the assembly of the tread belt components 11 3 11 2 2 Checking the assembly of the guards 11 3 11 3 START UP CHECK 11 3 11 4 L...

Page 11: ...ION non observance may cause damage to the machine Information about the operation in progress Observation about the operation in progress 1 2 RECOMMENDATIONS Technogym recommends the following steps...

Page 12: ...of the recommended brands 3 Use special tools where specified 4 Consult the Technical Newsletters which may contain more up to date information on adjusts and maintenance than those contained in this...

Page 13: ...y to values 1 2 Line type DA Excite 3 Machine type K JOG Now 4 Model 2 500 3 700 5 Type of power supply 1 100 120V MET CE 2 200 240V MET CE E 200 240V CE U 90 265V AT UL M Medical Device CE 6 Type of...

Page 14: ...ans a change in the product code Specifically the last character of the product code will be characterised based on the options shown in the table below 16th Character Product code Main country of use...

Page 15: ...ollows Characters Description key to values 1 2 3 4 5 6 Product type DAK JOG Now Excite 2 500 3 700 1 100 120V MET CE 2 200 240V MET CE E 200 240V CE U 90 265V AT UL M Medical Device CE L LED Y VISIO...

Page 16: ...dmills per ring main with 32 amp Type C MCB 2 ALE MET 200 240V 10 50 60Hz It is advisable 20A 250V dedicated socket each machine U AT UL 100 240V 10 50 60Hz It is advisable 20A 125V or 20A 250V dedica...

Page 17: ...8 5Watt Max user weight 220kg 485lbs Speed Km h 0 4 18km h 0 11 2mph Incline 0 15 1 Calorie Coach YES Runner detection system YES NO InMotion Safety System YES NO HR monitoring Hand sensor Telemetry T...

Page 18: ...t ON but NOT in use LED ALE MET CE 100 120V 40 9Watt Consumption equipment ON but NOT in use VISIO ALE MET CE 200 240V 81 4Watt Stand By consumption VISIO ALE MET CE 100 120V 87 7Watt UNITY 700 Power...

Page 19: ...English Spanish Portuguese French German Dutch Chinese Japanese Russian Turkish Danish Italian Arabic Korean Norvegian Swedish Finnish 15 US English UK English Spanish Portuguese French German Dutch C...

Page 20: ...LED 500 MY TRAINING PROGRAM X X X X MY WEATHER X X MY CHALLENGES X X FAVORITE TV CHANNELS X FAVORITE WEB BOOKMARKS X X USERCONTENT SYNC X 2 5 7 CONNECTIVITY UNITY 700 VISIOWEB 700 LED 700 LED 500 LAN...

Page 21: ...g4 TS SD UDP RTP multicast unicast protocols Radio X X Free WEB browsing X X Games YES Technogym App store Four in a row TG Math Backgammon Mah Jong TG pairs TG cards Integrated WebCam X USB Media Aud...

Page 22: ...00 Communicator Messagges X X X Communicator Club area X X Asset Management X X Technogym App store X Prescribe X X X X Self X X X X Challenge X X X X The total number of workouts could change Only iP...

Page 23: ...ISTICS MECHANICAL CHARACTERISTICS Length mm in 2100 mm 83 Width mm in 859 mm 34 Height mm in 1481 mm 58 3 Weight Kg lbs 164 Kg 361 5 lbs Running surface Width mm in 510 mm 20 Running surface depth mm...

Page 24: ...al rev 6 2 Page 2 12 2 6 2 PACKING DIMENSIONS EUROPE AND OVERSEAS 2 7 AMBIENT SPECIFICATIONS Temperature Operating from 10 to 25 C Storage from 10 to 70 C Humidity Operating from 20 to 90 non condensi...

Page 25: ...afety regulations EN60335 1 2002 EN60601 1 2006 UL1647 2011 UL1647 2011 Mechanical safety regulations EN957 1 2005 EN957 6 2010 class SB EN957 1 2005 EN957 6 2011 class SA Directives 2006 42 CE 2004 1...

Page 26: ...together HK and LK depending on the model these 2 parties accept the various configurations described below Driver Low Kit Old Driver New Driver EUROPA USA USA with Auto transformer USA EUROPA USA AL...

Page 27: ...JOG NOW Excite Service maintenance manual rev 6 2 Page 2 15 2 9 2 LOW KIT WIRING DIAGRAMS 2 9 2 1 AT UL Extended Range 100 240V LED Version VISIO VISIOWEB Version...

Page 28: ...JOG NOW Excite Service maintenance manual rev 6 2 Page 2 16 2 9 2 2 ALE MET CE 100 120V LED Version VISIO VISIOWEB Version...

Page 29: ...JOG NOW Excite Service maintenance manual rev 6 2 Page 2 17 UNITY Version...

Page 30: ...JOG NOW Excite Service maintenance manual rev 6 2 Page 2 18 2 9 2 3 ALE MET CE 200 240V LED Version VISIO VISIOWEB Version...

Page 31: ...JOG NOW Excite Service maintenance manual rev 6 2 Page 2 19 UNITY Version...

Page 32: ...Service maintenance manual rev 6 2 Page 2 20 2 9 2 4 ALEWin Extended Range 100 240V A ELECTRICAL ADAPTER CABLES LED VISIO VISIOWEB UNITY Version NOT EXIST B ELECTRICAL FINAL CABLES LED VISIO VISIOWEB...

Page 33: ...2 21 2 9 3 HIGH KIT WIRING DIAGRAMS 2 9 3 1 LED 500 Display ARM Board EMERGENCY BUTTON DISPLAY ARM BOARD KEYBOARD HR Cardio Receiver CN7 CN9 CN1 CN5 CN8 MICRO CU141 MICRO CU377 CN6 RJ45 NC C C NC LOW...

Page 34: ...Board EMERGENCY BUTTON DISPLAY ARM BOARD keyboard HR HS Cardio Receiver CN7 CN9 CN1 CN5 CN8 MICRO LOWER SENSOR L UPPER SENSOR R UPPER SENSOR L LOWER SENSOR R inMotion BOARD CU135 CU136 MICRO CU377 CU1...

Page 35: ...CN2 CN3 J6 JP10 Audio Video Connectors Board C SAFE CN27 CN19 CN4 CN17 CN22 HS HR CARDIO RECEIVER LOWER SENSOR R LOWER SENSOR L UPPER SENSOR L UPPER SENSOR R CU136 CN34 CN29 CN25 USB CBQ 32 CU132 Dua...

Page 36: ...JOG NOW Excite Service maintenance manual rev 6 2 Page 2 24 2 9 3 4 Powered models 700 UNITY A ELECTRICAL ADAPTER CABLES NOT EXIST B ELECTRICAL FINAL CABLES...

Page 37: ...own 1 5 TX Blue 2 9 GND Black 6 2 10 2 TRM CABLES TRM 54 Limit Switch cable ALE AT UL Driver Limit Switch ALE AT UL Driver J8 Signal Colour Limit Switch 3 Contact White Fast on 8 Reference Brown Fast...

Page 38: ...Driver J3 J4 1 GND 12Vdc Black 2 2 n c 3 D 485 Black 7 4 D 485 Black 8 5 12Vdc Red 6 11 6 GND 485 Black 6 7 EXT Emergency Orange 9 8 Emergency restoration Purple 10 n c 1 GND 5Vdc White 3 12 Sensing...

Page 39: ...iver Hand Sensor L R HR HS Cardio Receiver HD3 2 Signal Colour Hand Sensor L Hand Sensor R Up Down Up Down 1 Right hand signal input Black fast on 2 Right hand contact ref Black fast on 3 Shield GND B...

Page 40: ...nge 9 8 Emergency restoration Purple 10 Cardio Receiver HD1 Signal Colour FRAME Fast on GND Yellow Green Fast on CU141 Cardio Receiver cable LED only ARM Board HR Cardio Receiver ARM Board CN9 Signal...

Page 41: ...hite Brown 7 8 LAN Signal Brown 8 TUNER Board J6 Signal Colour Anterior lower frame 1 Antenna signal Black 1 CU308 User USB port cable VISIO only CPU Board USB Port CPU Board CN14 Signal Colour USB Po...

Page 42: ...ore Blue 10 11 n c 12 485 TXD RXD Brown 1 Display Ground Signal Colour Receiver Ground Frame Ground Fast on GND Yellow Green Fast on Fast on CU379 VISIO Display Power Supply AT UL CPU Board AT UL Driv...

Page 43: ...w 1 7 GND Blue 30 8 Ztxn1 Black 9 9 Ztxp1 Red 7 10 GND Black 24 11 Ztxn2 Black 15 12 Ztxp2 Grey 13 13 GND Red 17 14 Ztxcn Black 27 15 Ztxcp White 25 CU328 LCD Inverter cable VISIO only CPU Board LCD I...

Page 44: ...lack 5 11 Gnd audio L Black 4 12 Audio L signal Black 3 13 Audio R signal Black 2 14 Gnd audio R Black 1 CU333 Headphone Jack audio cable VISIO only CPU Board Headphone Jack CPU Board CN14 Signal Colo...

Page 45: ...4 USB Brown 4 5 GND Shield Black 5 6 GND Black 6 7 GND Nero 7 8 Af_ bvdc_csafe Blue 8 9 Af_ bvdc_csafe Blue 9 10 Rxd1_in Red 10 11 Rxd1_in Yellow 11 12 Cts1_in Grey 12 13 GND Black 13 14 GND Black 14...

Page 46: ...TY DIGITAL SIGNAL iPod Interface Board iPod board iPod interface board signal Colour iPod board 1 GND Shield FLAT 1 2 2 3 VCC5V0_Main 3 4 4 5 5 6 6 7 7 8 8 9 nIPOD_Detect_IN 9 10 TX_OUT 10 11 ACC_PWR_...

Page 47: ...d iPod interface board Signal Colour iPod board 1 Remote sense Brown 1 2 Remote sense White 2 3 Video CVBS White 3 4 A V return Shield 4 5 n c 5 6 6 7 7 8 8 9 A V return Green 9 10 A V return Yellow 1...

Page 48: ...od_tx White 7 7 iPod_cts Yellow 10 8 iPod_rts Green 9 9 iPod_agnd VIDEO Shield 11 10 iPod_con_video VIDEO White 12 15 iPod_agnd VIDEO Shield 17 16 iPod_lineout R VIDEO White 18 17 iPod_agnd VIDEO Shie...

Page 49: ...White 4 10 Recovery Blue 10 11 12V Red 9 12 GND 12V Black 5 Frame GND Signal Colour Display Board Receiver Faston GND Yellow Green Faston Faston Faston CU650 HK ALEWin power supply cable LED ALEWin Dr...

Page 50: ...een 1 14 Out joy RIGHT GND in keyrow 0 Pink 1 20 Dgnd ch1 White 1 22 In cardio ch1 Green 3 24 5vdc cardio ch1 Brown 2 Display GND Signal Colour Receiver GND Faston GND faston CU751 High Kit powered ca...

Page 51: ...ocess signals from Keyboard HR Receiver 500 LED HS HR receiver 700 LED C safe board Emergency button Optional Dual TGS reader Distributes the voltages received from the low kit driver Exchanges over t...

Page 52: ...tions of the board are Manages and process signals from LCD LCD Inverter Touch Screen Digital Analogue tuner Board LAN network board integrated Wireless network Board Emergency button HS HR Cardio Rec...

Page 53: ...oder and processed by a tuner that permits searching and tuning of both TV and radio channels The data is then sent to the CPU Board where it is processed and managed in order to correctly display it...

Page 54: ...ork The advantage of Wi Fi is the absence of cables but this is also a limitation in terms of protection against interference disturbance performance the stability of service and bandwidth may be inte...

Page 55: ...ed to connect USB keys for updates High Kit Low Kit Digital TV Board Dual TGS reader and the transfer of Radio and TV channels from one VISIO device to another 3 11 OPTIONAL 3 11 1 IPOD DOCKING STATIO...

Page 56: ...CPU MODULE This is a module standard Q7 format which contains the equipment s heart and intelligence It has an eMMC memory where the operating system and the software version of the application that...

Page 57: ...nd Sensor Fast Track Sensors iPod iPhone docking station audio and video contents and battery charger iPad battery charger USB type socket Keyboard Stand by LED Headphone jacks with microphone NFC rea...

Page 58: ...m the aerial is then amplified divided between the video and audio channels coded by the decoder and processed by a tuner which makes it possible to search for and tune into TV and Radio channels The...

Page 59: ...JOG NOW Excite Service maintenance manual rev 6 2 Page 3 9 3 13 9 DOCKING STATION E CARICA BATTERIA PER IPAD For the following menu please refer to the VISIO VISIOWEB and UNITY manuals...

Page 60: ...used by the user when exercising The Board receives the 5Vdc power supply from the Display Board The Receiver Board communicate with the Display Board in a positive logic mode When the Board is in st...

Page 61: ...dc with a 30msec width signal 3 15 C SAFE BOARD This board makes available a communication port on 1 externally accessible connector which can be used for interfacing compatible C Safe devices such as...

Page 62: ...or The thermal signal reaches the driver as a NC external input signal When this contact opens the driver generates an alarm It is equipped with a high inertia flywheel to permit more gradual decelera...

Page 63: ...ands for viewing and configuring the inverter parameters it exchanges over the RS 485 serial link to the Display Board the commands for viewing the errors logged by the inverter From the outside the f...

Page 64: ...des a supplementary 12V line required for operation of the VISIO which in particular uses it for powering the lights of the LCD ATTENTION If the LCD lights fail to illuminate one reason could be that...

Page 65: ...the error signals pertaining to the tread belt and elevation motors it exchanges over the RS 485 serial link to the CPU ARM board the commands for viewing and configuring the inverter parameters it e...

Page 66: ...second and then goes OFF EN_UP VERDE if ON indicates that the motor has received the supply voltage for movement in the upward direction EN_DOWN ROSSO if ON indicates that the motor has received the s...

Page 67: ...the necessary power supplies to support all the electronic devices inside the Treadmill It controls The Tread Belt Motor The Gradient Actuator It powers the High Kit The device is available in two ve...

Page 68: ...JOG NOW Excite Service maintenance manual rev 6 2 Page 3 18 3 22 7 2 LEDs ALEWin Example The LED statuses are described below...

Page 69: ...n four cases Power on Emergency reset Exit from the service menus In the ARTIS line with an on screen button absent in Excite FLASHING NO OUT 3 Red ON Active when the actuator goes up OFF At all other...

Page 70: ...the CPU board communicates with the driver via the RS 485 serial link Based on the commands received the Driver drives the motor by applying a variable frequency sinusoidal voltage the frequency deter...

Page 71: ...signal exchanged between the driver and the CPU board VAC Signal with variable frequency This is the variable alternating voltage signal output by the driver connector J5 to supply the motor Increasin...

Page 72: ...ned number of pulses and produces a known displacement of the rod and hence of the machine incline The direction of rotation of the motor determines whether the machine moves up or down 3 23 2 CONTROL...

Page 73: ...closed when the elevation motor moves upward by a distance of 2 Then The drive stops functioning with error code EdC The machine displays the ELEVATION ERROR message and interrupts the exercise The p...

Page 74: ...are wave signal with frequency 50 Hz T 20 msec and 50 duty cycle generated by the Hall sensor when the elevation motor moves This signal enters the driver pins 6 and 4 of connector J7 and provides the...

Page 75: ...Restore Emergency Key Contact CN17 J3A When the user press the emergency stop device the NC contacts is opened changing the state of the two signals output by them to the CPU Each of the two micro swi...

Page 76: ...ge MACHINE BLOCKED COM 3 24 1 2 The signals involved The machine uses the following control signals Emergency contact This is the NC contact provided by the 2 micro switch actuated when the emergency...

Page 77: ...EMERGENCY signal goes to GND E1 ALE MET LK receives the Emergency 1 signal When the system is NOT in emergency the signal is on GND When you press the EMERGENCY signal goes to 12V E1 ALEWin LK receiv...

Page 78: ...s to reset Every failed connection attempt is recorded in the COM FAULT parameter which can be displayed as indicated in the paragraph regarding the Service menu After about 30 seconds it will interru...

Page 79: ...erated is sent to the LK to immediately block it while the HK only reads the status of the LK To restore operation of the equipment the user must press any key on the KEYBOARD or on the Touch Screen P...

Page 80: ...ADAPTER cable LK ALEWin Pin 8 on J3 RS 485 signal is a digital signal exchanged by HK and LK LK Pin 1 5 on J3 HK Pin 5 13 on CN17 RESET Signal This is the signal generated by HK sent to the LK to sig...

Page 81: ...ne can be connected to the Cardio Theater by means of the RJ45 connector on the C Safe board The Cardio Theater unit must be provided with a power cable having the following pin out RJ45 Connector Sig...

Page 82: ...ust be wired as follows ATTENTION for the numbering of the pins on RJ45 connector please refer to the diagram below When programming the machine sometimes it is necessary to fit plug into the free RJ...

Page 83: ...l characteristic They are briefly detailed below 1 On machines with VISIOWEB display it is possible for the user browsing and use internet services during the training session 2 VISIOWEB has been deve...

Page 84: ...allation instructions The table below gives the codes of the kits to be chosen according to the TV standard used in the installation country VISIO UPGRADE KIT CODE JOG Now DVB T A0000522 D JOG Now ATS...

Page 85: ...lation meets the operating temperature and humidity conditions specified in paragraph 2 7 Ambient specifications 4 The machine is not positioned close to sources of heat sources of electromagnetic noi...

Page 86: ...rds and backwards It is recommended not to raise the equipment so as not to damage the anterior guard Given the weight of the equipment we recommend 2 person be involved in lifting it ATTENTION For mo...

Page 87: ...6 Plug the mains lead into the wall outlet 5 4 FIRST POWER ON After completing the installation procedure the machine is ready to be powered up To turn on the machine simply toggle the on off switch...

Page 88: ...UIREMENTS All the information about the minimum requirements concerning the antenna signal are detailed in the proper manual For VISIOWEB ELECTRICAL and ANTENNA Requirements manual For UNITY ARTIS Ins...

Page 89: ...ACTION must be carried out It typically contains a description of the ACTION necessary to resolve the problem Therefore after executing the specified ACTION 1 Check whether the problem has been resolv...

Page 90: ...sword without the numeric keypad enter one digit at a time using the and keys to change the value and the GOAL keys to scroll to the next character At this point there are two options available Tech C...

Page 91: ...ully EEPROM Error press Enter to continue Signifies that the display board is having problems communicating with its memories 6 1 1 2 Up Down Test The Up Down test checks whether the number of pulses...

Page 92: ...test Using the and speed keys select the desired test item and confirm by pressing ENTER The test can have two outcomes Test Successful press Enter to continue This means that the test was completed...

Page 93: ...ents of the tread belt motor The values displayed are Tread belt motor drive frequency x100 Current x10 Voltage During the test it is possible to change the speed using the and speed keys to see the c...

Page 94: ...nce when the equipment is in Stand By as shown in the figure below A new display will appear from which you can gain access to the various configuration menus by entering the password on the number ke...

Page 95: ...ng the main voltage to the inlet socket of the machine and or check the circuit brakers THE DISPLAY FAILS TO ILLUMINATE NO YES NO YES 1 2 Are the 2 LEDs of 5 Vdc and 12Vdc on the driver on Replace the...

Page 96: ...probes across the live and neutral pins on the same connector The measured voltage should be approximately 220Vac 110Vac 2 Check if LED 1 and 2 5Vdc and 12Vdc on the ARM board are on 3 Check if LED H...

Page 97: ...ective A Does the wall outlet supply the correct voltage Is the power supply cable OK Are the LED on the CPU board lit on Plug the machine into a working electrical outlet Replace thecable THE DISPLA...

Page 98: ...tenance manual rev 6 2 Page 6 10 Replace the LCD Inverter Does the problempersist NO Defective LCD Inverter YES Replace the LCD Does the problem persists YES Replace the CPU Board A NO Defective LCD C...

Page 99: ...ace the ON OFF switch Check if the power supply is connected and provide the 12Vdc 4 Connect and or replace the power supply Replace the power supply box NO YES Check if the ALE driver provide the 12V...

Page 100: ...t s defective 4 Check if there is the 12Vdc voltage at the input of the driver box on J1 connector 5 Check if the 220Vac are at the output of autotransformer in direction of the Driver on J1 connector...

Page 101: ...OU CANNOT HEAR THE AUDIO Only for VISIO VISIOWEB and UNITY models For the following menu please refer to the VISIO VISIOWEB and UNITY manuals 6 6 YOU CANNOT SEE THE TV Only for VISIO VISIOWEB and UNIT...

Page 102: ...files uploaded on the iPod Check the audio connection system NO Replace the Docking station board 2 3 YES Check the iPod cable connection Is the iPod detected by the machine OK YES Is the voltage at...

Page 103: ...e the iPod SW you just need to connect to iTunes and it automatically upgrades to the last version 5 Enable the iPod control as detailed in the relevant paragraph of the User menu 6 The CU331 cable ha...

Page 104: ...To In order to reinstate normal operation simply press any key If communication between the upper and lower assemblies is not immediately re established the message will remain on the display while th...

Page 105: ...pper and lower kit in particular Check that the wiring of the various cables is not damaged in particular the cables of the emergency signal and of the reset by referring to paragraph 2 10 Cables try...

Page 106: ...f the heat sinks of the low kit driver and of the PFC Check the running belt Check the running deck Check the fans low kit driver 02 2 OC OVERCURRENT even if only temporary on the inverter output Chec...

Page 107: ...rror is generated if there is a malfunction on the internal low kit driver fan for at least 5 sec low kit driver internal fan 22 22 IMV INVERTER POWER SUPPLY This error is generated if a voltage 156 V...

Page 108: ...Check the condition of the treadmill Check the condition of the treadmill deck Check the contacts of the P9 Encoder connector on the motor side These must be regular and not loose or jagged If they a...

Page 109: ...e state of the materials Check the usage conditions a heavy user 100 Kg at high speed 16 kmh for several minutes 4 may generate the condition Check the state of the motor contacts on the ENCODER side...

Page 110: ...INVERTER POWER SUPPLY This alarm is generated when a voltage lower than the specification settings 156 VAC is detected for at least 1 sec with the AC motor in operation or 10 sec with the AC motor idl...

Page 111: ...aken into account to check the wear of the materials User Weight 92 kg Absorption Rms A Power VA 0 8 0 66 149 45 2 0 85 193 05 4 1 19 271 14 6 1 58 359 38 8 1 94 439 09 10 2 34 528 44 12 2 78 629 21 1...

Page 112: ...he tread belt motor Replace the Driver Check if the IPA409 parameter is correctly 2 Follow the procedure step by step to correctly diagnose the problem Take particular care with the checks highlighted...

Page 113: ...age may be caused by a malfunction of the travel limit microswitch If the microswitch breaks during use the machine will enable an upward elevation movement in an attempt to open the microswitch conta...

Page 114: ...achine The elevation changes elevation enabled YES Is the limit switch working properly YES Check that during the movement the pulse signals are present on the J7 connector of the Driver Replace the D...

Page 115: ...etting is enabling as detailed in in the relevant paragraph of the Service menu 2 Open the Driver cover plate and press manually the limit switch When the limit switch is pressed DWN SW has to be ON w...

Page 116: ...EAD THE TGS Is the voltage at the input to the TGS reader correct Is the voltage at the output to the DisplayBoard correct Replace cable CBQ 32 and or CU132 1 2 YES NO YES Replace the DisplayBoard NO...

Page 117: ...he measured value should be 12Vdc 2 As for step 1 but across pins 1 and 8 of connector CN19 CPU Board or on the CN7 connector ARM Board 3 Use the serial communications test described at paragraph 6 1...

Page 118: ...the quality of the contact between the human skin and the HS plates as hands only just washed or particularly dry acidity of the skin and or a particular body fat mass index For these people it s sug...

Page 119: ...O YES Check if the 5Vdc are at the output of the ARM CPUBoard Are them present Receiver Board defective Replace 2 YES NO NO YES A Check if the SW and the gruonding of Receiver Board The problem persis...

Page 120: ...enance manual rev 6 2 Page 6 32 Check the SW and the grounding of the Receiver Board The problem persists Receiver Board defective Replace A YES NO Check the connecting cable between High Kit and Low...

Page 121: ...eiver Board measuring the resistance value between a The fast on on the HR HS Receiver Board and the ground node on the power entry module b The ground node of the power entry module and the main wall...

Page 122: ...IGNAL Chest Belt Check if the 5Vdc are at the input of the Receiver Board Are present ARM CPU Board defective Replace 1 NO YES Check if the 5Vdc are at the output of ARM CPU Board Are present Receiver...

Page 123: ...the Receiver Board Problem persists Place correctly 3 YES NO Check the properly functining of the Receiver Board Is proper placed OK 4 NO NO YES A Receiver Board defective Replace YES Check if it wor...

Page 124: ...ect NEWS section Check the grounding of the HR HS Receiver Board measuring the resistance value between 1 The ground fast on of HR HS Receiver Board and the ground node on the Power supply box of the...

Page 125: ...5Vdc areatthe outputoftheARM CPUBoard Arethempresent 4 NO Receiver Board defective Replace Check theSWandthegroundin ofReceiver Board Problempersists Placecorreclty 1 YES NO Check theproper functioni...

Page 126: ...ording to the EXCITE SW SMART TABLE you can find in TG Direct section 2 Check if the receiver has been correctly mounted on the machine as detail at paragraph 7 6 2 HR Receiver Chest Belt 3 Place the...

Page 127: ...NAL IS INCORRECT Chest belt Are the machines correctly spaced by the required minimum distance Check the Receiver Board has been correctly mounted on the machine Reposition the machines so they are ad...

Page 128: ...ccording to the EXCITE SW SMART TABLE you can find in TG Direct section Check the grounding of the HR HS Receiver Board measuring the resistance value between a The ground fast on of HR HS Receiver Bo...

Page 129: ...age 6 41 2 Take care of the following diagram to correctly position the machines Figure 6 1 The active area of the transmitter is wider on the lateral side 130cm instead of the front or the back side...

Page 130: ...cite as detailed here below You can use one of the following cables ELT 16 0WC00518AB CBQ 28 0WC00390AC or TRM 28 0WC00336AC as connection cable TEST BOX EXCITE RECEIVER LED Connecting cable The circu...

Page 131: ...acidity of the skin and or a particular body fat mass index For these people it s suggested to wear the chest belt transmitter HS CORRECT USE Grasp both the upper and lower plate avoiding clenching th...

Page 132: ...d be approximately lower than 1 Ohm Check finally the grounding of the main wall socket measuring that the following voltages are present P N phase neutral 220Vac 110 Vac P G phase ground 220Vac 110 V...

Page 133: ...ollow turn off the machine and unplug the mains lead from the wall outlet 1 Back off the 2 screws a using a medium Phillips screwdriver Figure 7 1 2 2 Open the display leaving it attached to the machi...

Page 134: ...7 1 3 Turn off the machine and unplug the mains lead from the wall outlet 1 Back off the 2 screws a using a medium Phillips screwdriver Figure 7 1 4 2 Unplug the connectors highlight in the figure at...

Page 135: ...e described in paragraph 7 1 1 LED Display Place the Display on a work bench 1 Unplug the connector highlight in the figure 2 Back off the 5 screws a using a small Phillips screwdriver 3 Remove the Bo...

Page 136: ...he procedure described in paragraph 7 1 2 VISIO Place the display on a work bench It is now possible to remove the following components Wireless Board A TUNER Board B LCD Inverter C CPU Board D LCD To...

Page 137: ...routing as shown in Figure 7 2 6 Figure 7 2 4 2 Push simultaneously the 2 side tabs outward in the direction of the purple arrows 1 The Wireless Board will automatically lift up Figure 7 2 5 3 Remove...

Page 138: ...JOG NOW Excite Service maintenance manual rev 6 2 Page 7 6 To reassemble the antenna cables X and Y follow the routing shown below The Dissipater Z is only on the ATSC and ISDB T version Figure 7 2 6...

Page 139: ...f the 3 screws a using a medium Phillips Screwdriver 2 Remove the protection guard of Tuner board b if present Figure 7 2 8 3 Back off the 3 spacers c 4 Lift up the black tab and disconnect the flat c...

Page 140: ...arry out the procedure described in paragraph 7 2 2 2 Tuner DVB T board B at step 4 1 Remove the Tuner board ver ATSC B1 or ver ISDB T B2 Figure 7 2 10 2 Back off the 2 screws a using a medium Phillip...

Page 141: ...e connectors highlighted in the Figure 2 Back off the 4 screws a using a medium Phillips Screwdriver 3 Remove the LCD inverter cover b Figure 7 2 12 4 Unplug the 4 connectors highlighted in figure 5 R...

Page 142: ...rocedure described in paragraph 7 2 2 1 Wireless board A e 7 2 2 2 Tuner DVB T board B 1 Disconnect the connectors highlight in the figure at the side 2 Back off the 9 screws a using a medium Phillips...

Page 143: ...not previously removed as above indicated 2 Back off the 6 screws b using a medium Phillips screwdriver 3 Remove the plate containing of LCD Figure 7 2 15 4 Carefully overturn the LCD 5 Back off the...

Page 144: ...2 7 2 3 1 Headphone Jack F Figure 7 2 17 1 Unplug the connector highlighted in the figure 2 Back off the 2 screws a using a small Phillips screwdriver 3 Remove the Headphone Jack F To reassemble the H...

Page 145: ...2 18 1 Unplug the cable highlight in the figure 2 Back off the 2 screws a using a medium Phillips screwdriver Figure 7 2 19 3 Back off the screw b using a medium Phillips screwdriver and remove the gr...

Page 146: ...re 7 2 21 1 Lift the Docking Station covering cap up and back off the screw a using a medium Phillips screwdriver Figure 7 2 22 2 Unplug the cable highlighted in the figure and remove the iPod Docking...

Page 147: ...ll Phillips screwdriver 2 Remove the connectors board plug b Figure 7 3 2 3 Disconnect the connectors highlighted in the figure and back off the 2 screws to remove the Audio Video connector s board us...

Page 148: ...the board remember to fix the keyboard connector using a drop of hot glue 500 LED Figure 7 4 2 700 LED Figure 7 4 3 2 Use a sharp tool to lift up and detach a corner of the keyboard To assemble a new...

Page 149: ...only be carried out once because disassembly damages the tracks and keys When reassembling the keyboard make sure that none of the keys are bent or remain pushed in After reassembly the Display check...

Page 150: ...OW Excite Service maintenance manual rev 6 2 Page 7 18 7 4 2 VISIO TOUCH SCREEN For the Touch Screen disassembly refer to the Display Board disassembling procedure described at the paragraph 7 2 2 VIS...

Page 151: ...e two fast on connectors on the emergency button 4 Back off the 4 screws c using a small Phillips screwdriver 5 Remove the emergency button 6 Back off the 2 screws d using a medium Phillips screwdrive...

Page 152: ...ency button up to step 2 1 Cut the cable tie a remove the adhesive tape b and the nylon bag c Figure 7 6 2 2 Remove the sponge d and unplug the connector e During the reassembly place the coil highlig...

Page 153: ...ibed in paragraph 7 6 1 HS HR Receiver Chest Belt Hand Sensor up to step 2 1 Unplug the connector cable a from the receiver Figure 7 6 5 CAUTION During reassembly position the receiver so that the coi...

Page 154: ...from the wall outlet For each sensor 1 Back off the 2 screws a using a small Phillips screwdriver Figure 7 7 2 2 Raise the upper and inferior sensor unplug the 2 fast on b and c 3 Remove the 2 sensor...

Page 155: ...covering b from the handlebar Figure 7 8 2 3 Unplug the connector c from the Board 4 Remove the Board d To reassemble the InMotion board carry out the above steps in reverse order Figure 7 8 3 Take c...

Page 156: ...ATERAL HANDLEBAR Figure 7 9 1 For remove the lateral handlebar 1 Back off the 2 screws a using a medium Phillips screwdriver 2 Remove the lateral handlebar pulling it out from the rear of the machine...

Page 157: ...ASSEMBLING THE UPRIGHTS Figure 7 10 1 CAUTION In case of uprights disassembly during the reassembly lock down the screws a using a torque wrench settings on 30Nm Figure 7 10 2 CAUTION During the reass...

Page 158: ...the For disassembling the upper dashboard and the central handlebar 1 Back off the 8 screws a using a medium Phillips screwdriver 2 Remove the upper dashboard Figure 7 11 2 3 Back off the 2 screws b...

Page 159: ...Figure 7 12 1 Carry out the procedure described in paragraph 7 1 Disassembling the and 7 11 Disassembling the central handlebar 1 Back off the 4 screws a using a 4mm hexagonal wrench 2 Remove the infe...

Page 160: ...edure easier and turn off the machine and unplug the mains lead from the wall outlet 1 Loosen the 6 screws a using a 4mm hexagonal wrench 2 Remove the motor guard pulling it out from the front side of...

Page 161: ...7 13 Disassembling the motor guard 1 Disconnect the limit switch cable from the driver box Figure 7 14 2 2 To make the procedure easier turn the machine over on one side as shown in the figure 3 Loose...

Page 162: ...JOG NOW Excite Service maintenance manual rev 6 2 Page 7 30 Figure 7 14 3 4 Remove the lower guard To reassemble the lower guard carry out the above steps in reverse order...

Page 163: ...of the limit switch cable from the Driver 2 Press on both the sides of the limit switch and pull it out from the lower side of the machine To reassemble the limit switch carry out the above steps in r...

Page 164: ...ssembling the motor guard 1 Back off the 4 screws a using a medium Phillips screwdriver Figure 7 16 2 2 Unplug the connectors highlight in the figure at the side Power Supply cable Cable connecting Hi...

Page 165: ...mbling the motor guard 1 Back off the 4 screws a using a medium Phillips screwdriver 2 Disconnect the cables entering the Driver box Power Supply cable Cable connecting High Kit Lower Kit Limit switch...

Page 166: ...e procedure described in paragraph 7 13 Disassembling the motor guard 1 Unplug the power supply cable from the driver box 2 Unplug the ground cable from the frame 3 Back off the 3 screws a using a 4mm...

Page 167: ...lt motor cable on the Driver 3 Back off the 4 nuts b using a 13mm wrench looking down the screws below using a 6mm hexagonal wrench access in from the bottom of the machine 4 Remove the plate and the...

Page 168: ...t fixing the elevation motor to the frame Figure 7 19 2 3 Remove the split pin c and unthread the pin d 4 Remove the elevation motor e To reassemble the elevation motor carry out the above steps in re...

Page 169: ...EXTRA POWER SUPPLY Figure 7 20 1 Carry out the procedure described in paragraph 7 13 Disassembling the motor guard 1 Unplug the connector highlight in the figure from the Power Supply Figure 7 20 2 2...

Page 170: ...assembling the lower guard Remember to put the cable tie a again while reassembling If you don t have a new one do not cut it but remove using a small flat screwdriver to open the engaging tooth 3 Rem...

Page 171: ...andards and safety The machines burn with Autotransformer with this typology from the production from Technogym Figure 7 21 1 Turn off the machine and unplug the mains lead from the wall outlet Carry...

Page 172: ...arry out the procedure described in paragraph 7 16 1 Disassembling the ALE Driver 5 Cut the cable tie c Figure 7 21 4 6 Slip off the cable d from the autotransformer under the elevation micro with cau...

Page 173: ...We suggest making sure the autotransformer cable with an extension to facility the sliding inside of frame Figure 7 21 7 CAUTION Incline the machine on the left side with caution and protecting it fro...

Page 174: ...off with caution the cable from the frame in direction of the yellow arrow as shown in the figure at the side 11 Remove the autotransformer i with caution WARNING Pay particular attention during the...

Page 175: ...igure 7 21 10 1 Bend the 2 plate fins X of the autotransformer frame on both sides to correctly mount the autotransformer Figure 7 21 11 2 Mount the autotransformer frame on the rubber support as show...

Page 176: ...wrench 3 Remove the rear cover by pulling it toward the back Figure 7 22 2 On both side of the equipment 4 Back off the screw c using a 5mm hexagonal wrench 5 Remove the footboard stop d 6 Remove the...

Page 177: ...motor guard 1 Release the spring g of the belt tensioning mechanism Figure 7 22 4 2 Disengage the motor drive belt from the pulley h on the front roller 3 Remove the driving roller extracting it from...

Page 178: ...frame of the machine using a 6mm hex wrench 2 Remove the running deck 3 Fully back off the screws which release the tension of the rear roller 4 Remove the rear roller 5 Remove the tread belt CAUTION...

Page 179: ...r drive belt 1 Back off the 2 screws 1 that fixing the running deck at the frame using a 10mm hexagonal wrench locking down the nut on the opposite side using a 17mm wrench 2 Remove the running deck a...

Page 180: ...e above steps in reverse order CAUTION At the end of the procedure check the tension and alignment of the tread belt as detailed at paragraphs 8 1 Tensioning the tread belt and 8 2 Centring the tread...

Page 181: ...ference marks spaced exactly 1m apart Figure 8 2 2 Lock down by turns the 2 screws a until the distance between the reference marks increases by 6mm Take care that the roller is always approximately p...

Page 182: ...e 2 screws a until the distance between the two reference marks made previously on the tread belt are once again spaced 1m apart Take care that the roller is always approximately parallel with the one...

Page 183: ...the right or left exclusively by adjusting the left tension screw a 3 Locking down this screw favours shifting of the belt to the right and vice versa The treadmill realigns slowly after some rotation...

Page 184: ...O DI FINE CORSA Figure 8 2 1 Loosen the 2 screws a that fixing the limit switch stop plate 2 Adjust the position of the plate so that setting 0 of elevation the distance X from the microswitch and the...

Page 185: ...nes on a not flat surface To level the machine you may adjust the height of the levelling foot as illustrated below Figure 8 3 For the levelling adjustment carry out the operation on the rear RIGHT fo...

Page 186: ...JOG NOW Excite Service maintenance manual rev 6 2 Page 8 6 Page intentionally left blank...

Page 187: ...ter one digit at a time using the and keys to change the value and the GOAL keys to scroll to the next character At this point the machine display begins showing the current configuration structured a...

Page 188: ...for the exercise in minutes with values ranging from 1 to 9999 To change the setting when the Display shows MAX TIME xxx Press the ENTER key to modify the parameter when the current value of the param...

Page 189: ...ranging from 10 to 99 To change the setting when the LED matrix shows the current setting DEFAULT AGE xx Press the ENTER key to change the parameter the current value of the parameter will start to b...

Page 190: ...when the LED matrix shows the current setting DEFAULT CALORIES xxx Press the ENTER key to change the parameter the current value of the parameter will start to blink at this point press the CLEAR key...

Page 191: ...so that the machine can only be used with the TGS To change the setting when the LED matrix shows the current one KEYS xxx Press the GOAL keys to select the desired option out of those listed in the t...

Page 192: ...ys to select the desired option out of those listed in the table below UP DOWN ENABLED default DISABLED 9 1 16 RESETTING PARAMETERS TO DEFAULT VALUES It is possible to reset the user menu parameters t...

Page 193: ...septet to IMPERIAL units miles pound the default value for this parameter is 3 mph while the minimum speed is 2 mph At the end of the format procedure hold down the CLEAR key for a few seconds to exi...

Page 194: ...onfirm To enter the password increase or decrease the displayed value using the and keys or use the GOAL keys to scroll through and modify the individual digits At this point there are two options ava...

Page 195: ...new value Save the changes made by pressing the ENTER key To cancel the operation press the CLEAR key for a few seconds The various parameters are described below 9 2 1 LOW KIT PARAMETER This function...

Page 196: ...the values of the currently displayed parameters to the low kit scroll using the keys until the display shows WRITE TO LOW KIT Press ENTER to write the parameters to the low kit and return to the upp...

Page 197: ...on off Flag signal receiving Sw Emergency and not receiving Emergency Hw 0 P11 mm roll diameter 74 P12 Numerical constant 100 roller diameter 211 P13 on off Flag posting warning signal AC motor encod...

Page 198: ...ion parameters this function also includes the 3 sub functions described below 9 2 2 1 Read from low kit To read the parameter values from the low kit memory to view them on the display scroll using t...

Page 199: ...r a few seconds To write these parameters to the low kit use the Write to low kit function 9 2 3 OPERATING DATA This function makes it possible to access the machine usage data stored in the low kit T...

Page 200: ...econds 9 2 3 3 Machine usage data The machine usage data on the display is updated every 10 minutes This means that whenever the machine is switched off any data modified after the last memory update...

Page 201: ...he 2 sub functions described below 9 2 4 1 Read from low kit To read the errors stored in low kit memory and view them on the display scroll using the keys until the display shows READ FROM LOW KIT Pr...

Page 202: ...on at the error moment Current when the error occurred Speed at the error moment Km h The correspondence between error codes and descriptions is given at paragraph 6 11 Driver errors of this manual Us...

Page 203: ...n the LED display shows LOW KIT MENU Press ENTER This function is structured as follows LOW KIT MENU Low Kit Version Config Registers 9 2 6 1 Low kit version This function displays the inverter firmwa...

Page 204: ...ess ENTER to load the parameter value the following message will appear VALUE Y Press ENTER to begin editing the parameter value When finished press and the following message will appear WRITE TO LOW...

Page 205: ...shows KEY READER VERS Press ENTER the message that identifies the SW version will appear 9 2 10 MAINS VOLTAGE This function allows the user to choose the proper power supply voltage for the machine To...

Page 206: ...in that sequence in Stand By as shown in the figure below A new display will appear from which you can gain access to the various configuration menus by entering the password on the number keyboard En...

Page 207: ...n in that sequence in Stand By as shown in the figure below A new display will appear from which you can gain access to the various configuration menus by entering the password on the number keyboard...

Page 208: ...arm action 0 P08 10msec Watchdog serial communication 0 P09 1msec DC motor encoder error timeout 1 cnt 100 msec 15 P10 on off Flag signal receiving Sw Emergency and not receiving Emergency Hw 0 P11 mm...

Page 209: ...ow Kit the value of the parameter set previously and displayed in the display 9 4 2 2 Register Value This button allows modifying the value of the parameters Press the button On the Display will appea...

Page 210: ...A 8 1208 PID update time 0 A 115 1227 DCMot EncTimeout 250 A 50 1209 PID Prop gain 1 7 DCMot EncTimeout 15 A 51 1210 PID Int tconst 1 150 A 116 1228 Fan command dly 3 A 52 1211 PID Deriv gain 1 0 A 11...

Page 211: ...on 2 state 0 D 25 62 Flag status 0 D 352 40 Par port state 0 D 26 63 Actual ENC2 pos 0 D 400 41 PID reference 0 D 27 64 Actual speed from Fenc 0 D 401 42 PID feedback 0 D 30 70 Reserved D 402 43 PID e...

Page 212: ...328 Ramp resolution 0 F 51 308 Ref 2 channel 0 F 201 329 Acc time 1 3000 F 60 309 MltFrq channel 1 3 F 202 330 Dec time 1 3000 F 61 310 MltFrq channel 2 3 F 203 331 Acc time 2 50 F 100 311 Frequency...

Page 213: ...I 601 156 Serial link bps 4 I 151 117 Exp DigOut 2 cfg 48 I 602 157 Device address 1 I 200 118 An in 1 Type 1 I 603 158 Ser answer delay 1 I 201 119 An in 1 offset 0 I 604 159 Serial timeout 0 I 202...

Page 214: ...compensate 90 P 380 466 Autoreset attmps 0 P 101 420 Slip comp filter 3 P 381 467 Autoreset clear 10 P 120 421 Manual boost 30 P 382 468 Autoreset delay 50 P 121 422 Boost factor src 0 P 383 469 Autor...

Page 215: ...right hand corner the bottom left hand corner and the bottom right hand corner of the screen in that sequence when the equipment is in Stand By as shown in the figure below A new display will appear...

Page 216: ...JOG NOW Excite Service maintenance manual rev 6 2 Pagina 10 2 10 2 UNITY For the following menu please refer to the UNITY Manual User Interfaces...

Page 217: ...n of the device in compliance with medical regulations 60601 1 and 60601 1 2 Electrical testing of each device manufactured according to the provisions of the aforementioned standards Training of tech...

Page 218: ...JOG NOW Excite Service maintenance manual rev 6 2 Pagina 11 2 First of all check the resistance on the tester probes is approximately 0...

Page 219: ...so that no part of the machine is left exposed that may cause injury to the user 11 3 START UP CHECK Following installation and after every technical intervention on the machine plug it into a power...

Page 220: ...critical components is shown in the table below Code Component 0WR00233XX Elevation motor 0WR00500XX Tread belt motor W0004467XX AT MD power supply box 0WK00429XX Display Board 500 0WQ00348XX C Safe B...

Page 221: ...g external cleaning for the purposes of observing good hygiene practices The maintenance operations must be carried out also by the ROUTINE technical Technogym during scheduled maintenance MAJOR maint...

Page 222: ...JOG NOW Excite Service maintenance manual rev 6 2 Pagina 12 2 Blank page...

Page 223: ...s environment Windows screen VISIO UNITY Equipment type selection VISIO UNITY Troubleshooting LED VISIO UNITY User Menu 2406 IP TV Configuration VISIO UNITY IP Radio Configuration VISIO UNITY User con...

Page 224: ...JOG NOW Excite Service maintenance manual rev 6 2 Pagina 13 2 Blank page...

Page 225: ...e Service maintenance manual rev 6 2 Pagina 14 1 14 TOOLS To make each disassembly operation adjustment and maintenance on the machines need the tools shown in the TG SERVICE TOOLS BOX LIST available...

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Page 228: ...M00674AA UK TECHNOGYM S p A Via G Perticari 20 47035 Gambettola FC Sede legale Via Calcinaro 2861 47522 Cesena FC Sede operativa ITALIA Tel 39 0547 650638 Fax 39 0547 650150 e mail service technogym c...