Technogym Top 600 XTPRO, Service Maintenance Manual

TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 

Contents 

1.

GENERAL NOTICES........................................................................................................................................... 1.1

1.1.

I

NTRODUCTION

................................................................................................................................................. 1.1

1.2.

R

ECOMMENDATIONS

........................................................................................................................................ 1.1

1.3.

G

ENERAL RULES FOR REPAIR PROCEDURES

...................................................................................................... 1.2

2.

TECHNICAL CHARACTERISTICS.................................................................................................................. 2.1

2.1.

M

ECHANICAL CHARACTERISTICS

..................................................................................................................... 2.1

2.2.

E

LECTRICAL CHARACTERISTICS

....................................................................................................................... 2.1

2.3.

A

MBIENT SPECIFICATIONS

................................................................................................................................ 2.1

2.4.

C

ONFORMITY TO REGULATIONS

........................................................................................................................ 2.1

2.5.

W

IRING DIAGRAM WITH NON

-

CODED RECEIVER

............................................................................................... 2.2

2.5.1.

Connectors ........................................................................................................................................ 2.3

2.5.2.

Wiring ............................................................................................................................................... 2.3

2.6.

W

IRING DIAGRAM WITH CODED RECEIVER

....................................................................................................... 2.6

3.

PRINCIPLES OF OPERATION.......................................................................................................................... 3.1

3.1.

B

LOCK DIAGRAM

.............................................................................................................................................. 3.1

3.1.1.

Display .............................................................................................................................................. 3.1

3.1.2.

Cardio transmitter ............................................................................................................................ 3.2

3.1.3.

RJ45-RS232 board ............................................................................................................................ 3.2

3.1.4.

Power supply..................................................................................................................................... 3.2

3.1.5.

Alternator interface board ................................................................................................................ 3.2

3.1.6.

Alternator .......................................................................................................................................... 3.3

3.1.7.

Power resistor ................................................................................................................................... 3.3

3.2.

A

LTERNATOR CONTROL

.................................................................................................................................... 3.4

3.2.1.

Mechanics ......................................................................................................................................... 3.4

3.2.2.

Control .............................................................................................................................................. 3.4

3.2.3.

The control signals............................................................................................................................ 3.5

4.

ACCESSORIES ..................................................................................................................................................... 4.1

4.1.

C

ONNECTING TO THE 

TGS................................................................................................................................ 4.1

4.2.

C

ONNECTING TO THE 

C

ARDIO 

T

HEATER

........................................................................................................... 4.1

5.

INSTALLATION INSTRUCTIONS.................................................................................................................... 5.1

5.1.

S

PECIFICATIONS AND REQUIREMENTS

.............................................................................................................. 5.1

5.2.

I

NSTALLATION

.................................................................................................................................................. 5.1

5.3.

F

IRST POWER

-

ON

.............................................................................................................................................. 5.2

6.

TROUBLESHOOTING ........................................................................................................................................ 6.1

6.1.

T

HE DISPLAY DOES NOT ILLUMINATE

................................................................................................................ 6.2

6.2.

T

HERE IS NO RESISTANCE

................................................................................................................................. 6.5

6.3.

T

HE RESISTANCE IS INCORRECT

........................................................................................................................ 6.6

6.4.

T

HE 

RPM 

VALUE IS INCORRECT

....................................................................................................................... 6.8

6.5.

T

HERE IS NO HEART RATE SIGNAL

................................................................................................................... 6.10

6.6.

T

HE TELEMETRIC HEART RATE SIGNAL IS INCORRECT

..................................................................................... 6.11

7.

DISASSEMBLY OF COMPONENTS................................................................................................................. 7.1

7.1.

D

ISASSEMBLING THE DISPLAY

.......................................................................................................................... 7.1

7.2.

D

ISASSEMBLING THE 

EPROM.......................................................................................................................... 7.2

7.3.

D

ISASSEMBLING THE 

CPU 

BOARD

................................................................................................................... 7.3

7.4.

D

ISASSEMBLING THE KEYBOARD

...................................................................................................................... 7.4

7.5.

D

ISASSEMBLING THE ARMS

.............................................................................................................................. 7.5

7.6.

D

ISASSEMBLING THE RIGHT AND LEFT SIDE CASINGS

........................................................................................ 7.6

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