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5

AUTOMATIC DIAGNOSTIC CHARGER FOR 12.8V LiFePO

4

 (LITHIUM IRON 

PHOSPHATE ) BATTERIES FROM 2.5Ah TO 30Ah: 

SAFETY WARNING AND NOTES: IF YOU HAVE NOT YET DONE SO, READ 
THE PRECEDING PAGES LABELLED "IMPORTANT SAFETY 
INSTRUCTIONS" BEFORE OPERATING THIS CHARGER. 

This appliance can be used by children aged from 8 years and above and persons with 

reduced physical,sensory or mental capabilities or lack of experience and knowledge if 

they have been given supervision or instruction concerning use of the appliance in a safe 

way and understand the hazards involved. Children shall not play with the appliance. 

Cleaning and user maintenance shall not be made by children without supervision.

USING THE OPTIMATE LITHIUM 0.8A

CORRECT USE:

 

Use the charger only if the input and output leads and connectors are in good, undamaged condition.

 If the 

input cable is damaged, it is essential to have it replaced without delay by the manufacturer, his 

authorised service agent or a qualified workshop, to avoid danger. 

Protect your charger from damp and humid 

conditions both during use and in storage. Damage resulting from corrosion, oxidation or internal electrical short-circuiting is not covered by 
warranty. Distance the charger from the battery during charging to avoid contamination by or exposure to acid or acidic vapours. If using it in 
the horizontal orientation, place the charger on a hard, flat surface, but NOT on plastic, textile or leather. Use the fixing holes provided in the 
enclosure base to attach the charger to any convenient, sound vertical surface. 

EXPOSURE TO LIQUIDS

This charger is designed to withstand exposure to liquids accidentally spilled or splashed onto the casing 

from above, or to light rainfall.  Prolonged exposure to falling rain is inadvisable and longer service life will be obtained by minimizing such 
exposure. Failure of the charger due to oxidation resulting from the eventual penetration of liquid into the electronic components, connectors 
or plugs, is not covered by warranty. 

VERY FLAT NEGLECTED BATTERIES: Pay particularly close attention to the following  A 

LiFePO

battery left deep-discharged for an extended period may develop permanent 

damage in one or more cells. Such batteries may heat up excessively during charging. 

During the SAVE mode the program limits charge current if the voltage is below 12.8V and the program should detect obvious cell damage 
and will automatically suspend charging, but the higher the cell count in parallel the more difficult it is to detect a bad cell e.g. a 5Ah battery 
typically has 4 series connected sets of 2 parallel cells (4S2P configuration - total 8 cells), a 10Ah battery has 4 series connected sets of 4 
parallel cells (4S4P configuration - total 16 cells). 

ALWAYS monitor the battery temperature during the first hour, then hourly there-after. 

If at any time the battery is uncomfortably hot to touch or you notice any unusual 

signs, DISCONNECT THE CHARGER IMMEDIATELY.

CHARGING TIME

Charge time on a flat but otherwise undamaged battery:
For batteries rated from 2.5Ah to 5Ah: 

 180 to 360 minutes to progress to the voltage retention test. 

For batteries rated above 5Ah:

 125% of the battery’s Ah rating, so a 30Ah battery should take no more than about 38 hours to progress to 

the voltage retention test.
Deep-discharged batteries may take significantly longer. A full charge may not be achieved within the 24 hour charge safety limit. In this 
case follow the reset procedure below. 

RESETTING THE CHARGE & TEST CYCLE

Disconnect from the AC mains. Wait for the POWER ON LED #1 to go out. Upon reconnection to AC power LEDs #3, 4, 5 and 6 will flash 
twice to confirm micro processor health, irrespective if the charger remains connected to a battery or not. 

ECO POWER SAVING MODE WHEN THE CHARGER IS CONNECTED TO AC SUPPLY: 

The power converter switches to ECO mode when the charger is not connected to a battery resulting in a very low power draw of less than 
0.5W (per charging bank), equivalent to power consumption of 0.012 kWh per day. When a battery is connected to the charger power 

SAFETY

Summary of Contents for OptiMate Lithium TM484

Page 1: ...3A 100Vac 0 15A 240Vac DC 12 8V 0 8A 4 x 12 8V 4 series cell Lithium Iron Phospate LFP 2 5 30Ah MODEL TM484 TM485 486 TM488 AC 100 240VAC 50 60Hz 0 92A 100Vac 0 60A 240Vac DC 12 8V 4 x 0 8A independent Automatic charger for 12 8V LiFePO4 batteries Chargeur automatique pour batteries 12 8V LiFePO4 Cargador automático para baterías 12 8V LiFePO4 Carregador automático para baterias de 12 8V LiFePO4 A...

Page 2: ...P 1234 1234 CH CHAR ARG V AV V A E V V V VE E A AV A AV AV A A AV VE E LED 1 AC POWER 100 240V LED 2 Reverse polarity LED 3 SAVE LED 4 CHARGE LED 5 GREEN TEST MAINTAIN LED 6 RED TEST MAINTAIN 1 2 3 4 6 5 CHARGE 48h max MAINTAIN 365 SAVE 15m 4h TEST 30m 12h 5 5 Program LEDs 3 4 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 6 6 0 30 12 00 13 12V 0 V 12 00V 6 5 30 70 13 13 13 19V 5 70 13 20V TEST ...

Page 3: ...of electric shock or fire 9 To reduce risk of electric shock unplug the charger from outlet before attempting any maintenance or cleaning Turning off controls will not reduce this risk Clean only with slightly moist not wet cloth Do not use solvents 10 WARNING RISK OF EXPLOSIVE GASES a WORKING IN VICINITY OF A LEAD ACID BATTERY IS DANGEROUS B ATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY...

Page 4: ...ATTERY EXPLOSION TO REDUCE RISK OF A SPARK NEAR BATTERY a Position AC and DC cords so as to reduce risk of damage by hood door or moving engine part b Stay clear of fan blades belts pulleys and other parts that can cause injury to persons c Check polarity of battery posts POSITIVE POS P battery post usually has larger diameter than NEGATIVE NEG N post d Determine which post of battery is grounded ...

Page 5: ...nto the electronic components connectors or plugs is not covered by warranty VERY FLAT NEGLECTED BATTERIES Pay particularly close attention to the following A LiFePO4 battery left deep discharged for an extended period may develop permanent damage in one or more cells Such batteries may heat up excessively during charging During the SAVE mode the program limits charge current if the voltage is bel...

Page 6: ...intensity to a low level to indicate low power ECO mode This will occur if there is no battery connected or when a battery is connected and the program finds itself in the voltage retention test mode or the rest periods of Maintenance Charge mode REVERSE POLARITY PROTECTION LED 2 Lights when the battery connections are incorrect The charger is electronically protected so no damage will result and ...

Page 7: ...the electrical system it supports the red LED 6 may be signalling a loss of current through deteriorated wiring or a degraded switch or contact or in circuit current consuming accessories A sudden load being switched on while the charger is connected can also cause the battery voltage to dip significantly Follow the recommendations outlined in point 1 AUTOMATIC BATTERY MAINTENANCE The MAINTENANCE ...

Page 8: ...UTION SPÉCIFIÉES PAR LE FABRICANT DE LA BATTERIE P EX VÉRIFIER S IL FAUT ENLEVER LES BOUCHONS DES CELLULES LORS DU CHARGEMENT DE LA BATTERIE ET LES TAUX DE CHARGEMENT RECOMMANDÉS i SI LE CHARGEUR COMPORTE UN SÉLECTEUR DE TENSION DE SORTIE CONSULTER LE MANUEL DE L USAGER DE LA VOITURE POUR DÉTERMINER LA TENSION DE LA BATTERIE ET POUR S ASSURER QUE LA TENSION DE SORTIE EST APPROPRIÉE SI LE CHARGEUR ...

Page 9: ...ÉE AU CHÂSSIS ET EN DERNIER LIEU CELLE RACCORDÉE À LA BATTERIE n SUIVRE LES ÉTAPES SUIVANTES LORSQUE LA BATTERIE EST À L EXTÉRIEUR DU VÉHICULE UNE ÉTINCELLE PRÈS DE LA BATTERIE POURRAIT PROVOQUER L EXPLOSION DE CETTE DERNIÈRE POUR RÉDUIRE LE RISQUE D ÉTINCELLE À PROXIMITÉ DE LA BATTERIE i VÉRIFIER LA POLARITÉ DES BORNES DE LA BATTERIE LE DIAMÈTRE DE LA BORNE POSITIVE POS P EST GÉNÉRALEMENT SUPÉRIE...

Page 10: ...orrosif dans les composants électroniques les connecteurs ou les prises ne sera pas couverte par la garantie BATTERIES DÉGRADÉES TRÈS FAIBLES soyez particulièrement vigilant Une batterie LiFePO4 laissée complètement déchargée pendant une période prolongée risque de développer des dommages permanents dans une ou plusieurs cellule s Ces batteries peuvent atteindre une température excessivement élevé...

Page 11: ...6 V et 8 8 V le courant commence à 200 mA et augmente jusqu à 325 mA en fonction de l évolution de la charge Si la tension n a pas dépassé 8 8 V après 2 heures la charge s interrompt et la LED TEST 6 rouge clignote pour indiquer qu il est possible que la batterie ait subi des dommages irréversibles ou que l expertise d un professionnel est nécessaire RÉCUPÉRATION À TRÈS FAIBLE VOLTAGE pour des bat...

Page 12: ...ent une décharge spontanée excessive non détectée pendant la période de test de 12 heures Déconnectez la batterie de l OptiMate MAINTENANCE AUTOMATIQUE DE LA BATTERIE le CYCLE DE CHARGE DE MAINTENANCE est constitué de périodes de charge de 30 minutes en alternance avec des périodes de repos de 30 minutes pendant lesquelles il n y a pas de courant de charge Le circuit fournit du courant à la batter...

Page 13: ...da de líquidos en los componentes electrónicos los conectores o tomas estos no estarán cubiertos por la garantía BATERÍAS DESCUIDADAS MUY DESCARGADAS Preste especial atención a lo siguiente Una batería LiFePO4 que quede muy descargada durante un periodo prolongado puede registrar daños permanentes en una o más células Dichas baterías pueden calentarse en exceso durante la carga Durante el modo sav...

Page 14: ...BAJA TENSIÓN para baterías entre 0 6 V y 8 8 V la corriente se inicia a 200 mA y se incrementa hasta 325 mA en función del proceso de carga Si la tensión no supera 8 8 V en 2 horas la carga se suspenderá y el LED DE PRUEBA 6 rojo parpadeará para indicar que la batería puede haber sufrido daños permanentes o que se requiere una valoración profesional RECUPERACIÓN EN CASO DE BAJA TENSIÓN para baterí...

Page 15: ...el periodo de prueba de 12 horas de duración MANTENIMIENTO AUTOMÁTICO DE LA BATERÍA El CICLO DE CARGA DE MANTENIMIENTO consiste en periodos de carga de 30 minutos seguidos y alternados con periodos de descanso de 30 minutos durante los que no hay corriente de carga El circuito suministra corriente a la batería dentro de un límite de tensión seguro de 13 6 V carga flotante lo que le permite tomar l...

Page 16: ...ma bateria LiFePO4 que esteja muito descarregada durante um período prolongado poderá desenvolver danos permanentes numa ou em várias células Essas baterias poderão aquecer excessivamente durante o carregamento Durante o modo de recuperação save o programa limita a corrente de carga se a tensão for inferior a 12 8 v e o programa deverá detetar danos óbvios nas células suspendendo automaticamente o...

Page 17: ...ue é necessária uma avaliação profissional RECUPERAÇÃO COM TENSÃO BAIXA para baterias entre 8 9V e 12 8V A corrente máxima é definida para 0 8A Este modo controla se existem comportamentos invulgares para determinar a aceitação de carga da bateria Uma bateria LiFePO4 saudável avança para o modo de CARREGAMENTO CHARGE no espaço de 4 horas caso contrário o carregamento é suspenso e o LED DE TESTE 6 ...

Page 18: ... consiste em períodos de carregamento de 30 minutos seguidos alternadamente por períodos de descanso de 30 minutos durante os quais não há corrente de carga O circuito fornece corrente à bateria dentro de um limite de tensão seguro de 13 6V carga flutuante permitindo lhe obter qualquer pequena corrente necessária para manter a carga total e compensar quaisquer pequenas cargas eléctricas impostas p...

Page 19: ...cht durch die Garantie abgedeckt SEHR STARK ENTLADENE VERNACHLÄSSIGTE BATTERIEN Beachten Sie die folgenden Punkte besonders genau Bei einer LiFePO4 Batterie die sich über einen längeren Zeitraum im tiefentladenen Zustand befand können eine oder mehrere Zellen permanent beschädigt sein Solche Batterien können sich beim Laden übermäßig erwärmen Im SAVE Modus begrenzt das Programm den Ladestrom wenn ...

Page 20: ...dauerhaft beschädigt wurde oder eine Überprüfung durch einen Fachmann erforderlich ist SPARMODUS MIT NIEDRIGER SPANNUNG für Batterien zwischen 8 9 und 12 8 V Der maximale Strom beträgt 0 8 A Die Ladungsaufnahme der Batterie wird auf Abweichungen hin überwacht Eine korrekt funktionierende LiFePO4 Batterie wechselt innerhalb von 4 Stunden in den Lademodus andernfalls wird der Ladevorgang unterbroche...

Page 21: ... die Batterie ab Erhaltungsladen sodass diese den zur Aufrechterhaltung der vollständigen Ladung notwendigen Strom entnehmen und kleine elektrische Lasten durch angeschlossene Verbraucher oder die natürliche allmähliche Selbstentladung der Batterie selbst ausgleichen kann Der BATTERIEERHALTUNGSZYKLUS wird ausgeführt wenn das Ladegerät einen Ladungsverlust der Batterie erkennt Das Programm kehrt zu...

Page 22: ...n Dit soort accu s kan tijdens het opladen uitzonderlijk warm worden In de modus SPAREN beperkt het programma de laadstroom wanneer de spanning lager is dan 12 8 V Het detecteert zichtbare schade aan de cellen en onderbreekt het laden automatisch maar hoe hoger het aantal cellen in parallel hoe moeilijker om een slechte cel op te sporen Zo heeft een accu van 5 Ah 4 series verbonden paren van 2 cel...

Page 23: ...ning tot 14 2 14 4V CONTROLE Het circuit controleert het laadniveau van de accu Indien de accu verder moet geladen worden keert het programma voor korte periodes terug naar BULK laden om een variabele stroompuls te geven Deze herhaling gebeurt zo vaak als nodig tot de stroomtoevoer lager is dan 200mA bij 13 6V dit toont aan dat de accu zoveel lading heeft aanvaard als haar grondtoestand toelaat zi...

Page 24: ...CCU AANVULCYCLUS treedt in werking wanneer de lader detecteert dat de accu haar lading verloren heeft Het programma keert terug in de modus OPTIMALISEREN LED 4 en voert vervolgens de spanningsbehoudtest en de onderhoudslaadcyclus uit BEPERKTE GARANTIE TecMate International SA Sint Truidensesteenweg 252 B 3300 Tienen België staat deze beperkte garantie toe aan elke eerste koper van dit toestel Deze...

Page 25: ...nnettori o nelle spine non è coperto da garanzia BATTERIE COMPLETAMENTE SCARICHE Prestare particolare attenzione a quanto di seguito riportato Se lasciata scarica per un periodo di tempo prolungato una batteria LiFePO4 può sviluppare danni permanenti a una o più celle Questo tipo di batteria può riscaldarsi eccessivamente durante la carica Durante la modalità di ricupero il programma limita la cor...

Page 26: ...e si attiva questa modalità leggere la sezione BATTERIE COMPLETAMENTE SCARICHE Questa modalità si attiva se la batteria è stata scaricata più del 90 la tensione è inferiore a 12 8 V La corrente di carica viene regolata automaticamente in base alla tensione e alla temperatura ambiente misurate durante il test di prequalificazione RICUPERO A BASSISSIMA TENSIONE per batterie tra 0 6 V e 8 8 V la corr...

Page 27: ...cceso mentre il caricabatterie è collegato può far scendere notevolmente la tensione della batteria 3 BUONI RISULTATI DI TEST ma la batteria non può erogare potenza sufficiente danni permanenti all interno della batteria possono provocare uno scaricamento automatico eccessivo che non viene rilevato entro il periodo di test di 12 ore MANTENIMENTO AUTOMATICO DELLA BATTERIA Il CICLO DI CARICA DI MANT...

Page 28: ...arna täcks inte av garantin URLADDADE OCH SKADADE BATTERIER Observera särskilt följande I A LiFePO4 batterier som får stå nästan helt urladdade en längre tid kan det uppstå bestående skador i en eller flera celler Sådana batterier kan bli oerhört varma vid laddning I save läge begränsar programmet laddningsströmmen och avbryter laddningen automatiskt om spänningen är under 12 8 v och programmet up...

Page 29: ...er 8 8 V inom 2 timmar avbryts laddningen och TEST LED 6 röd börjar blinka vilket indikerar att batteriet kan ha drabbats av bestående skador eller att det måste utvärderas av en sakkunnig SKYDD VID LÅG SPÄNNING för batterier mellan 8 9 V och 12 8 V MMaxströmmen är satt till 0 8 A Batteriets laddningsbenägenhet övervakas för att det ska gå att upptäcka avvikande beteenden Ett oskadat LiFePO4 batte...

Page 30: ...nningsgräns på 13 6 V flytande laddning Det innebär att batteriet kan dra den lilla ström som behövs för att det ska hålla sig fulladdat och att det också kan kompensera för alla små elektriska belastningar som den anslutna kretsen lägger på batteriet samt för den naturliga självurladdning av batteriet som sker gradvis BATTERIPÅBÄTTRINGSCYKELN aktiveras om laddaren upptäcker att batteriet har tapp...

Page 31: ... Part 430 Tests by Mantek International Canada Inc Oakville ON Canada Listed models TM47x Energy usage Not charging P 0 5W Long term maintenance P 0 5W 0 012kWh day 4 4 kWh year Mechanical IP rating IP54 t operating range 20 C 40 C 4 F 104 F Weight packed 0 432kg 0 658kg 0 952lbs 1 45lbs Size without cable 170 x 61 x 42 6 69 x 2 4 x 1 65 Cable Length Input 186cm 73 Output 196cm 77 Wall mount 4 mou...

Page 32: ...4 optimate1 com 4x 4 5mm 3 16 L 25mm 1 OptiMate HOOK TS 252 OptiMate CABLE Extenders 1 8m 6ft max O 03 3 6m 12ft STD O 13 6 6m 21ft ...

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