Tecnodue I.T.S. ST 1200, Operating Manual

Page 1: ...I T S by Tecnodue ST 1200 Operating Manual ...

Page 2: ...I T S Ital Trade Services srl ST 1200 Operating Manual 2 This manual includes technical information only I T S Ital Trade Services srl has the right to make any modifications without any notice ...

Page 3: ...200 Workshop hydraulic operated saw machine suitable for PE PP PVDF and other thermoplastic pipes I T S Ital Trade Services S r l Via Scarsellini 77 16149 Genova Italy Tel 39 0106423396 Fax 39 0106423513 E Mail info its tecnodue com Web Page www its tecnodue com ...

Page 4: ...ed personnel Before carry out a reparation or maintenance all the plugs must with plug out from the power Supply Before opening the case wait at least for 3 minutes after unplugging the machine ENVIRONMENTAL CONDITIONS The working area must be clean and duly lighted It s very dangerous to utilize the machine in case of rain or in wheat conditions or even close to flammable liquids CLOTHES Keep the...

Page 5: ...from 30 0 by means of turning the pipe holder to the left and 68 0 by means of turning the pipe holder to the right The special designed hydraulic clamp hold safety the pipe a Pipe clamp b Arch c Lifting hook to be used during the arch assembly on the machine d Arch guide e Warning lamp f Blade protecting carter g Saw blade stretch adjustment nut h Hydraulic unit i Blade s sliding guide j Adjustin...

Page 6: ...ulic Oil ISO 46 Oil Tank 6 l Pneumatic pressure requirement 20 bar Mechanical data Saw Blade Transmission System Reducing Gear 1 7 Saw Blade Maximum Speed 900 m min Arch down stroke speed range 0 3000mm min Maximum Cutting Left Angle 30 0 Maximum Cutting Right Angle 68 0 Total saw blade length 11700 11850 mm Z 10 for hard material and small wall thickness Z 6 for medium wall thickness Z 4 for big ...

Page 7: ...ss and follow the installation procedures 1 Position on a plane surface the central foot of the machine 2 Assemble the columns 3 Assemble the crosspiece 4 Assemble the arch Place two spacers under the arch extremity to maintain a perfect parallelism of the arch with the ground 5 Assemble the pipe s roller Check that roller is in a flat position you can act on the appropriate regulations you can ad...

Page 8: ...selectors Arch Up Stroke lift the saw arch 14 After making different movement with the arch in view to settle the machine tighten all the screws 15 Mount the blade Unwind the blade using protecting gloves keeping care to avoid any contact with sharp side of the blade remove the protecting plates of the arch and position the blade respecting the direction indicated by the stickers Apply the correct...

Page 9: ...d does not permit the unsafe start of the saw blade 8 The White light push button This button resets the machine 9 The Blue Push Button this button locks the clamp 10 The Blue Push Button this button controlling the arch up stroke 11 The Green Light Push Button this button starts the saw blade 12 The Emergency Push Button this button stops the machine 13 The Black Push Button this button unlocks t...

Page 10: ... seconds the machine gave out an acoustic and light warning to advice that a new cutting cycle is starting 11 Push the green light button to start the saw blade Warning It could happen that during this phase the arch up strikes for a little while before going down This is due to the state of the engine 12 Adjust the down stroke speed by acting on the wheel no 16 13 Once reached the limit stop of t...

Page 11: ...seful to avoid accidental fall of the pipe on the right side of the machine There is a moveable side rail in view to contain the cut pipe The screw indicated by the arrow locks the side rail Note it is always suggested for each type of cut and type of pipe to use the side rail The pipe must always lean on side rail you can achieve this goal by using the clamp The front and back part or the trolley...

Page 12: ... in the picture on the left You can read the pressure on the pressure gauge a On the pressure gauge c you can check the working pressure of the hydraulic unit 3 Clamp position adjustment You can adjust the horizontal position of the pipe s clamp by slacking on the handwheel a to translate the position of the clamp and on the handwheel b to rotate the clamp Once achieved the correct position of the...

Page 13: ...ipes in the range 500 800mm You must fix the cylinder of the pipe s clamp in the hole A to cut pipes in the range 800 1200mm In the Figure 5 you can see the holes a and b to be used to fix the cylinder To change configuration of the pipe s clamp cylinder follow this procedure Support the pipe s clamp by using a piece of pipe as shown in figure 6 Figure 5 Holes a and b to fix the cylinder Figure 6 ...

Page 14: ...ng the cylinder s sliding see figure 8 Now the cylinder is free to slide as per figure 5 If you need help to move the pipe s clamp simply push the button no 9 for locking the clamp The cylinder stem will be moved down and centring the hole b will be easier Figure 7 Removing the split pin Figure 8 Removing the pin ...

Page 15: ...etch blade between 250 and 300 kgs Please ask to your supplier the right stretch to apply to the purchased blades Manually rotate the main pulley for at least 20 revolutions checking the tension and that the blade is inside the guide Close the protecting plates and after checking that there is any person close to the machine start the engine of the blade at the minimum speed and check that the bla...

Page 16: ...djust the idler pulley A act on the screw B This operation is useful to avoid the coming out of the blade from the housing HOWEVER IS STRONGLY DISCOURAGED TO PROCEED WITH THIS KIND OF ADJUSTMENT due to the fact that is operation must be carried out during the test by our technicians ...

Page 17: ...re below 1 Release the bolt on the graduated scale 2 Turn the pipe holder to the desired position 3 Tighten the bolt on the graduated scale 7 Blade s Guide and blade protection Adjustment In order to maintain the saw blade into the correct position during the cutting it s necessary that the blade s guide is adjusted according to the pipe s diameter to be cut therefore the operator to adjust should...

Page 18: ...ndicted by stickers Use appropriate garments and gloves Rotate the blade and insert it into the blade housing check that the broken and slack blade led is switched off Close the protecting plates Important During this operation you must wear protective gloves The blade s guides are supplied with two small wheels to keep the blade in the correct cutting position One of the wheels see X on drawing i...

Page 19: ...chine is supplied with two tools see picture and drawings to reduce the pipe deformation during the cutting procedure Both tools can be adjusted to different diameters and cutting conditions Warning After placing the tools double check that the blade will not interfere with the blade run inside the pipe ...

Page 20: ...e the trolley of the idler pulley when necessary HYDRAULIC UNIT Check periodically the oil level If the oil level is under 5 cm from the upper edge of the tank add oil by using oil type EESSO NUTO H 68 MOBIL DTE 26 SHELL TELLUS 68 AGIP OSO 460 ISO 46 Keep the hydraulic unit clean CONTROL BOARD Clean the control board only with detergents for electric electronics components Keep always clean the el...

Page 21: ...inutes after unplugging the machine The terminals could be under tension for a small period after switching off the machine HYDRAULIC UNIT a The engine does not start Check that the hydraulic unit engine is switched on The engine is broken it is necessary to replace it b The hydraulic unit does not increase the pressure Check the oil level in case add oil to the oil tank Check if they are some lea...

Page 22: ...I T S Ital Trade Services srl ST 1200 Operating Manual 22 This manual has been printed on February 2014 ...