Tecnoma RAMPE VITIFIX, Adjusting, Using And Maintenance

Page 1: ...Adjusting Using and Maintenance Read carefully before to use the sprayer RAMPE VITIFIX 99920EN July 2015 Indice C ...

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Page 3: ...DUCTS 11 3 4 CONVENTIONS RELATING TO SAFETY SYMBOLS 12 3 5 RECOMMENDATIONS PRIOR TO USE 13 3 5 1 The user instructions 13 3 5 2 Person protection 13 3 6 WARNING PICTOGRAMS AND OTHER MARKINGS 14 3 6 1 Description of warning pictograms 14 3 7 GENERIC RISKS 14 3 8 CLEANING MAINTENANCE AND REPAIR 14 3 9 ENVIRONMENTAL PROTECTION 14 4 DESCRIPTION OF THE BOOM 4 1 GENERAL CHARACTERISTICS 15 4 1 1 Vitifix ...

Page 4: ...X NOZAL 27 6 4 2 NOZZLE FLOW RATE TABLE RFX NOZAL 28 6 4 3 NOZZLE FLOW RATE TABLE AFX NOZAL 29 6 4 4 NOZZLE FLOW RATE TABLE RDX NOZAL 30 6 4 5 NOZZLE FLOW RATE TABLE ADX NOZAL 31 6 4 6 NOZZLE FLOW RATE TABLE ATX NOZAL 32 6 4 7 NOZZLE FLOW RATE TABLE RRX NOZAL 32 6 4 8 NOZZLE FLOW RATE TABLE ARX NOZAL 33 6 4 9 NOZZLE FLOW RATE TABLE TRIFILET 34 6 4 10 NOZZLE FLOW RATE TABLE R5X NOZAL 35 6 4 11 Calc...

Page 5: ...ing manual of your machine 1 2 BRAND PLATE Refer to chapter IDENTIFICATION of the sprayer s using manual of your machine 1 3 CONSTRUCTER S ADDRESS Tecnoma Technologies 54 rue Marcel Paul 51206 Epernay France Tel 03 26 51 99 99 Fax 03 26 51 83 51 Email tecnoma tecnoma com Site www tecnoma com July 2015 5 990232 ...

Page 6: ...July 2015 6 IDENTIFICATION ...

Page 7: ...eld liable for any possible omissions or imprecision 2 2 1 PRODUCT IMPROVEMENTS Tecnoma continuously strives to improve its products and therefore reserves the right to perform the modifications deemed necessary for improvement without prior warning and without being required to perform modifications or improvements on machines or equipment that has already been sold Any modification on Tecnoma ma...

Page 8: ... illustration 2 of the chapter in question 2 4 EXPECTED USAGE CONDITIONS 2 4 1 MACHINE FUNCTIONS This machine is exclusively intended to be used for current agricultural forestry or wine making activities namely the spreading of phytosanitary products in accordance with environmental regulations Any other use is considered contrary to normal use and is therefore prohibited The consequences of the ...

Page 9: ...ecnoma thanks you for purchasing one of its sprayers The machine is designed and constructed to offer several years of satisfactory operations However its operation and life cycle depend in part on the manner in which it is used and serviced Comply with the recommended safety requirements indicated throughout the manual Refer to chapter GENERAL SAFETY into the manual of the machine Use the equipme...

Page 10: ...n and maintenance precautions are not followed Tecnoma will be forced to waiver all guarantees or financial consequences due to the failure to comply with these recommendations 2 7 APPENDIX IMPORTANT Please see the APPENDIX chapter at the end of this manual Except where indicated to the contrary apply the recommendations indicated in this chapter such as the type of grease to use torques to be app...

Page 11: ...any maintenance operations The use of a tractor with a safety cabin is recommended The machine should be driven by just one person sitting in the tractor driving seat Always keep children well clear of the machine Leave remote controls in the places provided by the manufacturer Stay well clear of moving parts Do not wear loose clothing jewellery or long hair which can be trapped or caught by movin...

Page 12: ...tosanitary products Protect untreated areas Contact the manufacturer of the phytosanitary product or their representative if you are in doubt or if information is missing After treatment wash and change your clothes Wash the tools that may have been contaminated 3 4 CONVENTIONS RELATING TO SAFETY SYMBOLS The terms DANGER WARNING and CAUTION are used with the triangular safety symbol This symbol re...

Page 13: ...freeze solvents and fuels Follow the manufacturers instructions in order to use these products in safety To avoid any contact with the skin eyes and mouth provide the user with protective gear bearing the label Example of personal protection equipment gloves and overalls that are resistant to chemical agents waterproof safety footwear face protection protective goggles respiratoryg protection etc ...

Page 14: ...ates an area of potential danger on an apparatus as well as the risks incurred ZONE THAT DESCRIBES THE RISK INCURRED IN THE FORM OF AN ILLUSTRATION FRAMED WITHIN A SAFETY TRIANGLE A warning pictogram has two sectiopns A SECTION THAT DISPLAYS THE RECOM MENDATION WHICH ENABLES THE RISK TO BE AVOIDED reference to the pictogram 3 7 GENERIC RISKS Please read chapter MACHINE MAINTENANCE in your machine ...

Page 15: ...ontrolled Where hydraulic lifting is fitted option requires a DE Planned for fitting on Vinis Duo and Vectis Standard pneumatic equipment 4 hands 4 guns Optional Pneumatic equipment 2H 4F fitted instead of standard 4H 2G S22 fitted instead of standard 4G S17 4H 3F fitted instead of standard 4H Lower hands behind the unit Standard on Vitivario Upper 2F hands fitted in reverse on arms for Vitifix Vi...

Page 16: ...ions for the sprayer with the boom fitted 4 4 1 DIMENSIONS AND WEIGHT OF THE BOOM BOOM DIMENSIONS ONLY CONFIGURATION 4 HANDS 4 GUNS DIMENSIONS IN METRES W WIDTH MINIMUM 1 5 MAXIMUM 2 0 H HEIGHT b MINIMUM 2 30 MAXIMUM 2 90 W H Fig 3 WEIGHT OF BOOMS ONLY in kg CONFIGURATION STANDARD EQUIPMENT BOOM SHORT 2 HANDS 4 FINGERS 2 HANDS 2 FINGERS 4 GUNS DIAMETER 120 S17 a a Value not available at the time t...

Page 17: ...red in chapter COMMISIONING Before the machine is commissioned the user must have read and understood the manual 5 1 3 CHECK ON THE REQUIRED TRACTOR CHARACTERISTICS Refer to the manual for your sprayer 5 3 ADDITIONAL DOCUMENTATION Refer to the manual for your sprayer 5 4 PREPARATION The sprayer must be lubricated see Maintenance chapter The sprayer must be hitched to the tractor the boom must be s...

Page 18: ...boom height may be adjusted manually 5 1 4 MANUALLY SETTING THE HEIGHT OF THE FRAME WARNING There is the risk of accidents when adjusting the boom height manually Any person not involved in making the adjustment should be kept at a distance Secure the boom using a hoist 5 6 0 1 Raising or lowering the frame 1 Loosen the two tubes on the frame B bolts A 2 Lift the frame B to the desired height 3 Ti...

Page 19: ...rectly adjusted Follow the recommendations with regard to maintenance and greasing moving parts IMPORTANT Risk from poor handling Check regularly that nozzles are clean check their flow rates IMPORTANT When using the machine follow the safety instructions in the Risks associated with use of the machine paragraph in section GENERAL SAFETY following these instructions will contribute to your safety ...

Page 20: ...ÉGLAGE MANUELLE DE LA HAUTEUR DU PORTIQUE page 18 6 2 2 ADJUSTING THE WIDTH OF THE BOOM Fig 6 1 2 2 To modify the width of the boom as necessary slide the arms in or out To slide the arms 1 Loosen the locking screws 1 2 slide the arms 2 to the desired position 3 re tighten the locking screws 6 2 3 BOOM POSITION FOR TRANSPORT WARNING Risk of accidents from tipping attaching the boom to the transpor...

Page 21: ...ten the locking screw To adjust the orientation of the gun 1 Loosen the pipe clip fixing screw 4 2 angle the gun as required 3 re tighten the screw 4 Fig 7 1 4 2 3 NOTE Turn over the slide 1 for other adjustments The slide has two attachment points 2 and 4 for the joint flat the Telesit electrical cylinder optional Fig 8 1 to turn the slide over 1 1 Remove the bolts 2 and 3 2 turn the slide over 1...

Page 22: ... slide the bracket and hands assembly in the desired direction 3 tighten the clamping screw on the pipe clip support bracket To adjust the orientation of the hand 1 Loosen the pipe clip fixing screw 3 2 position the hand 3 re tighten the screw 3 Fig 10 2 1 3 6 3 3 ADJUSTING THE POSITION OF THE LOWER HANDS 6 3 3 1 Hands 3 or 4 lower fingers Ö Ö Vinis Duo To modify the position of a lower hand 8 To ...

Page 23: ...t of the hand 1 Loosen the locking screws 1 and 2 2 slide the hand in the desired direction 3 re tighten the locking screws To adjust the width of the hand 1 Loosen the pipe clip fixing screw 3 2 slide the hand in the desired direction 3 re tighten the pipe clip fixing screw 3 Fig 13 2 1 3 to adjust the orientation of the hand 1 Loosen the pipe clip fixing screw 3 2 position the hand 3 re tighten ...

Page 24: ...witch 6 right spraying switch Fig 1 3 5 2 6 1 58524 4 no label 6 4 2 TWO SOLENOID VALVE ELECTRICAL CONTROL AND TELESIT AND COMPRESSOR OPTION 1 control handle code 2 handle label code 3 main switch 4 Regulair compressor control option 5 left spraying switch 6 right spraying switch 7 right Telesit control pneumatic boom op tion 8 left Telesit control pneumatic boom option 9 left arm opening control ...

Page 25: ...main switch 4 Regulair compressor control option 5 Main spraying switch 6 spraying section switch x4 7 Right Telesit pneumatic boom control op tion 8 Left Telesit pneumatic boom control option 9 left arm opening control 10 Right arm opening control Fig 1 5784940 3 7 10 9 8 5 2 6 58965 4 1 not applicable to Vitifix not applicable to Vitifix ...

Page 26: ...July 2015 26 USE ...

Page 27: ...t ℓ ha en fonction des vitesses d avancement en km h et pour des buses à 0 50m 5 6 7 8 9 10 11 12 14 16 18 20 ABX 015 vert 1 5 0 42 101 84 72 63 56 50 46 42 36 32 28 25 2 0 0 48 115 96 82 72 64 58 52 48 41 36 32 29 2 5 0 54 130 108 93 81 72 65 59 54 46 41 36 32 3 0 0 59 142 118 101 89 79 71 64 59 51 44 39 35 3 5 0 63 151 126 108 95 84 76 68 63 54 47 42 38 4 0 0 68 163 136 117 102 91 82 74 68 58 51...

Page 28: ...155 138 124 6 0 2 26 542 452 387 339 271 226 194 169 151 136 RFX 05 marron 1 5 1 41 338 283 242 212 170 141 121 106 94 85 2 0 1 63 391 327 280 245 196 163 140 122 109 98 2 5 1 83 439 365 313 274 219 183 157 137 122 110 3 0 2 00 480 400 343 300 240 200 171 150 133 120 3 5 2 16 518 432 370 324 259 216 185 162 144 130 4 0 2 31 554 462 396 346 277 231 198 173 154 139 5 0 2 58 619 516 443 387 310 258 2...

Page 29: ...n 1 75 1 50 360 300 257 225 200 180 164 150 129 113 100 90 2 0 1 61 386 322 276 242 215 193 176 161 138 121 107 97 2 5 1 80 432 360 309 270 240 216 196 180 154 135 120 108 3 0 1 97 473 394 338 296 263 236 215 197 169 148 131 118 3 5 2 12 509 424 363 318 283 254 231 212 182 159 141 127 4 0 2 28 547 456 391 342 304 274 249 228 195 171 152 137 5 0 2 54 610 508 435 381 339 305 277 254 218 191 169 152 ...

Page 30: ... 186 155 133 116 103 RDX 04 rouge 1 5 1 13 271 226 194 170 136 113 97 85 75 2 0 1 31 314 261 224 196 157 131 112 98 87 2 5 1 46 350 292 250 219 175 146 125 110 97 3 0 1 60 384 320 274 240 192 160 137 120 107 4 0 1 85 444 370 317 277 222 185 159 139 123 5 0 2 07 497 413 354 310 248 207 177 155 138 RDX 05 marron 1 5 1 41 338 283 242 212 170 141 121 106 94 2 0 1 63 391 327 280 245 196 163 140 122 109...

Page 31: ...120 103 90 80 72 65 60 55 51 48 45 40 36 2 0 0 65 156 130 111 98 87 78 71 65 60 56 52 49 43 39 2 5 0 72 173 144 123 108 96 86 79 72 66 62 58 54 48 43 3 0 0 79 190 158 135 119 105 95 86 79 73 68 63 59 53 47 3 5 0 85 204 170 146 128 113 102 93 85 78 73 68 64 57 51 4 0 0 91 218 182 156 137 121 109 99 91 84 78 73 68 61 55 5 0 1 01 242 202 173 152 135 121 110 101 93 87 81 76 67 61 6 0 1 11 266 222 190 ...

Page 32: ...03 120 05 120 120 30 30 04 120 Buse double fente à injection d air double jet pinceau Homologuée ZNT Réduction importante de la dérive en dessous de 3 bars Double jet de 30 vers l avant et 30 vers l arrière Montage de tour Kwix Inserts céramique Code couleur ISO ATX Orifice d aspiration d air Venturi zone d aspiration d air Chambre d homogénéisation Insert de pulvérisation en céramique double fent...

Page 33: ...220 200 183 Cachet du distributeur ARX 2013 05 copyright NOZAL Création rue de l Industrie 51200 EPERNAy FRANCE www nozal fr 350 à 710 µ ARX ℓ min Débit ℓ ha en fonction des vitesses et pour des buses à 0 50m 5 km h 6 km h 7 km h 8 km h 9 km h 10 km h 11 km h 12 km h 0 75 180 150 129 113 100 90 82 75 0 84 202 168 144 126 112 101 92 84 0 92 221 184 158 138 123 110 100 92 1 01 242 202 173 152 135 12...

Page 34: ...213 192 175 160 137 120 107 96 5 0 1 79 440 358 307 269 239 215 195 179 153 134 119 107 Trifilet 05 marron 1 75 1 32 317 264 226 198 176 158 144 132 113 99 88 79 2 0 1 42 341 284 243 213 189 170 155 142 122 107 95 85 2 5 1 58 379 316 271 237 211 190 172 158 135 119 105 95 3 0 1 73 415 346 297 260 231 208 189 173 148 130 115 104 3 5 1 87 449 374 321 281 249 224 204 187 160 140 125 112 4 0 2 00 480 ...

Page 35: ... 190 158 135 119 105 3 0 1 73 415 346 297 260 208 173 148 130 115 4 0 2 00 480 400 343 300 240 200 171 150 133 5 0 2 23 535 446 382 335 268 223 191 167 149 R5X 06 gris 1 75 1 58 379 316 271 237 190 158 135 119 105 2 0 1 70 408 340 291 255 204 170 146 128 113 2 5 1 90 456 380 326 285 228 190 163 143 127 3 0 2 09 502 418 358 314 251 209 179 157 139 4 0 2 41 587 482 413 362 289 241 207 181 161 5 0 2 ...

Page 36: ...ple if there is 450 l ha to be sprayed at 5 5 kph distance between nozzles 0 5 m d 455 x 5 5 2 06 l min 1200 Choice of nozzle and pressure setting in function of d refer to column l min of previous tables for an AFX nozzle fit either brown nozzle 05 for 3 3 bars grey nozzle 06 for 2 3 bars Correction of unit flow rate in function of the density For a different density of liquid calculate the corre...

Page 37: ...riction on the pipes and tubes 3 Immediately change any used or damaged pipes COMMENTS A leak on the hydraulic or spray circuits is often due to Seals that are missing damaged or fitted incorrectly the presence of foreign bodies clamping collars that are not tight IMPORTANT Respect the following criteria for your own safety and to protect the environment Change flexible hoses when they have one of...

Page 38: ...here is no compression of short lengths there are no external mechanical forces applied to the hydraulic pipes Avoid rubbing attach them correctly If necessary protect the pipes with protective sheaths Protect sharp edges the bend radii do not cause the pipes to be pinched CAUTION Risk of damage to the soft pipes by tearing due to incorrect installation Take photos before removing in order to rest...

Page 39: ...o chapter 6 2 POSITIONNEMENT DES ORGANES DE PULVÉRISATION page 31 7 3 SPECIFIC MAINTENANCE OPERATIONS ON THE BOOM 7 3 1 GREASING After each day of treatment grease the joints rubbing surfaces all ball joints and greasers IMPORTANT If you clean your machine with a hight pressure sprayer re grease the boom completely afterwards 7 3 2 STOPS PLASTIC AND RUBBER ROLLERS Check the condition of these comp...

Page 40: ...July 2015 40 ...

Page 41: ...e taking account of the intended speed of forward movement the required flow rate and the spray characteristics fine medium or large drops of the product used for the treatment Consult the Nozzle spraying tables in the boom user guide Before starting to spray select the size of the nozzle required from the spraying table taking into account the intended forward speed the required flow rate and the...

Page 42: ... approaches the target being treated Reduce the speed of forward movement less than 8 km hour 5 mph Respect the recommended spraying distances for each phytosanitary product When wind speed exceeds 3 metres sec take additional measures to reduce drift Do not spray if wind speed exceeds 5 metres sec 8 1 4 COMPATIBLE NOZZLES AND FILTERS 8 1 0 1 Nozzle types and sizes Refer to the boom instructions t...

Page 43: ...July 2015 43 PERSONAL NOTES 9 PERSONAL NOTES ...

Page 44: ...July 2015 44 PERSONAL NOTES ...

Page 45: ...7 MANUAL 15 16 17 24 39 N NITROGEN 19 NOZZLE 36 NOZZLE 27 28 29 30 31 32 33 34 35 NOZZLES 19 O OBLIGATION 13 OPERATING CONDITIONS 41 OPERATION 7 8 9 10 11 13 OPERATOR 7 9 OVERFLOW 12 OWNER 9 P PHYTOSANITARY 8 41 42 PHYTOSANITARY PRODUCTS 8 PHYTOSANITARY PRODUCTS 12 POSITIONING THE GUNS 21 POSITIONING THE HANDS 22 PRESSURE 11 17 36 39 PROTECTION 11 12 PUMP 8 R R5X 35 RATES 34 35 36 RDX 30 REPAIR 7 ...

Page 46: ...juillet 2015 46 INDEX ...

Page 47: ... 33 0 3 26 51 18 38 Spare Parts information Tel 33 0 3 26 51 18 55 Fax 33 0 3 26 51 18 38 order deadlines Tel 33 0 3 26 51 18 77 Fax 33 0 3 26 51 18 38 Website www tecnoma com E mail tecnoma tecnoma com SAS Tecnoma Technologie au capital de 1 174 400 euros N siren 350 484 309 RCS Reims B 350 484 309 N identification TVA FR 02 350 484 308 APE 2830 Z ...