Tecnomac ChillRapid T20, Instruction Manual

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Page 2: ...INSTRUCTION MANUAL B L A S T C H I L L E R S Cod 71503788 0 10 2010 Rev 02 E5 E10 E15 T14 2 E20 T20 T24 T30 T40 T50 MT ...

Page 3: ...FORMED BY THE APPLIANCE USER 1 ELECTRICAL CONNECTIONS 2 WATER CONNECTIONS 3 INSTALLATION 4 TESTING 5 REPAIRING MACHINE COMPONENTS 6 DISASSEMBLY OF THE APPLIANCE AND OR ITS COMPONENTS 7 ADJUSTMENTS AND CALIBRATION 8 CLEANING THE APPLIANCE AND MAINTENANCE OF ELECTRICAL PARTS ELECTRONIC PARTS MECHANICAL PARTS REFRIGERATION SYSTEM PARTS ...

Page 4: ...ion for the installation technician page 7 2 8 Safety and control systems page 8 2 9 Appliance disposal page 8 3 ADVICE TO ENSURE EFFICIENT APPLIANCE OPERATION 3 1 Shut down procedures page 9 3 2 Operating tips page 9 3 2 1 Precooling page 9 3 2 2 Loading the appliance page 9 4 DESCRIPTION OF THE CONTROL PANEL page 10 4 1 Push buttons page 11 5 PROGRAMMING AND OPERATING INSTRUCTIONS 5 1 Starting u...

Page 5: ...age 18 6 6 Printing out stored data page 18 6 7 Forced ventilation function page 19 6 8 User programming page 19 6 9 Manual defrosting page 19 6 10 Automatic defrost cycles page 19 7 ALARM MANAGEMENT 7 1 Storage of data errors page 20 7 2 Alarms list page 20 8 MAINTENANCE AND CLEANING 8 1 General safety regulations page 22 8 2 Cleaning the condenser page 22 8 3 Cleaning the cell page 23 8 4 Defros...

Page 6: ... This appliance is not intended for use by per sons including children with reduced physi cal sensory or mental capabilities or lack of experience and knowledge unless they have been fiven superfision or instruction concerning use of the appliance by a person responsible for their safeti Children should be supervised to ensure that they do not play with appliance 1 2 Installation The machine must ...

Page 7: ...ata plate information Check that the data specified on the plate correspond to the characteristics of the power supply V kW Hz no phas es and power available The dataplate with appliance specifica tions is located at the rear exterior of the machine and or on the electrical boards fig 3 The set up of individual units and the installation of condensers are subject to the fire safety regulations of ...

Page 8: ...lled on the appliance power line Connected electrical cables must corre spond to the technical data as specified on electrical drawings provided by the installation technician Connect the earthing conductor to an effi cient earthing system THE MANUFACTURER DECLINES ALL LIABILITY AND GUARANTEE OBLIGA TIONS IN THE EVENT OF INJURY TO PERSONS OR DAMAGE TO EQUIP MENT AND OBJECTS DUE TO INCOR RECT INSTA...

Page 9: ...uiting and overloads Compressor heat relay intervenes in the event of overloads or operating faults Safety pressure switch intervenes in the event of excessive pressure in the refrig erant circuit Plug fuses intervene in the event of over pressure or operating fault in the safety pressure switch see above Chamber temperature control operated by the electronic board by means of a probe inside the c...

Page 10: ...o be chilled and or frozen are separate and do not have a thickness greater than 50 80 mm Do not load the appliance beyond the quantity recommended by the manufac turer b Ensure that there is sufficient clearance between trays to enable free air circula tion If the appliance is not completely full distribute the trays and foods evenly throughout the available space c Position trays inside the tray...

Page 11: ...6 5 16 1 13 11 10 3 5a 4 5b 15 7 8 9 12 2 14 GB 40 4 DESCRIPTION OF THE VERTICAL CONTROL PANEL ...

Page 12: ...RE 5A PROBE CHILLING INDICATOR LED 5B TIMED CHILLING INDICATOR LED 6 CYCLE START STOP 7 INCREASE VALUE 8 DECREASE VALUE 9 RECIPE PROGRAMS CHILLING CYCLES 10 HACCP AND PRINTER OPTIONAL 11 STERILIZATION BY UV C LAMP OPTIONAL 12 DEFROSTING FORCED VENTILATION 13 CHILLING FREEZING CYCLE INDICATOR LED 14 STORAGE INDICATOR LED 15 TIME DISPLAY 16 TEMPERATURE DISPLAY GB 41 ...

Page 13: ...le to by pass countdown by pressing the pushbutton printer HACCP for about 5 seconds 5 1 STARTING UP THE APPLIANCE When the appliance is powered up it can be ON displays 15 and 16 and left LED 5A on push button 5 on LED 1 off OFF STAND BY LED on push button 1 on To switch from one status to another press push button 1 Whenever the appliance switches from STAND BY status to ON a self test is carrie...

Page 14: ...ton 6 LED 5A and those relative to the push buttons pressed illuminate throughout the cycle while LEDs 13 flash Display 15 indicates the maximum blast chilling time starting temperature to end of the blast chilling temperature factory setting 90 minutes The temperature measured by the core probe is shown by display 16 The instrument timer starts the countdown of the maximum blast chilling time as ...

Page 15: ...or installation technician The factory setting for positive storage tem perature is 2 C Press push button 6 to set the appliance to STOP status relative LED switches off ready for a new cycle To modify the final blast chilling temperature consult the user programming instructions 5 3 SOFT TIMED BLAST CHILLING Press push button 2 relative LED lights up then press push button 5 to select the timer m...

Page 16: ...s shown by display 16 The instrument timer starts the countdown of the maximum blast chilling time as soon as the temperature measured by the core probe falls below the temperature of 65 C the dot at the bottom right of display 15 flashes Once the cycle has been started the appliance operates initially with an air temperature below 0 C LED on push button 3 flashes then with temperatures around 0 C...

Page 17: ... button 3 again to return to standard display Start up the cycle by pressing push button 6 LED 5B and push button LEDs remain on and LEDs 13 flash throughout the cycle Internal cell temperature is shown on display 16 Once the cycle has been started the appliance operates initially with an air temperature below 0 C LED on push button 3 flashes then with temperatures around 0 C LED on push button 3 ...

Page 18: ...beep is activated when the cycle is finished as in the soft chilling cycle by temperature The same applies for the storage function Press push button 6 to set the appliance to STOP status relative LED switches off ready for a new cycle 5 7 TIMED BLAST FREEZING Press push button 4 relative LED lights up then press push button 5 to select the timer mode LED 5B on Display 15 shows the maximum chillin...

Page 19: ...move the hardened product replace it then shut the door The machine will perform another hardening cycle for the time set for the previous one Every time the door is opened and closed after a cycle the time is reset To exit the function press push button 6 ADDITIONAL FUNCTIONS 6 3 MUTING THE BEEPER AND ALARM RESET PUSH BUTTON 8 Press push button 8 to mute the alarm beeper Alarms are reset by press...

Page 20: ...le will be printed out 6 7 FORCED VENTILATION FUNCTION To activate this function when the appliance is ON press push button 12 for more than five seconds The fan will continue to operate even when the cell door is open During forced ventilation display 16 will show AIR 6 8 MANUAL DEFROSTING To activate this function when the appliance is ON press push button 12 relative LED illuminates If conditio...

Page 21: ...luminated or to modify the settings if LED 5B is illu minated The computer automatically exits the programming function after approximately 40 6 11 PRINTER OPTIONAL If you have to turn the instrument on off press If you have to feed the paper by hand press If you have to change the roll of paper Turn the instrument off Press for opening the panel at the front of the instrument Slip the roll of pap...

Page 22: ...g function to 18 C are disabled For chilling units only 0 400 min 240 c5 Freezing end set point core probe 55 99 C 18 c6 Negative storage set point cell probe 55 99 C 25 c8 Positive and negative chilling duration countdown start temperature 55 99 C 65 cA Core probe readout readout only C cb Set point for SOFT blast chilling cell probe and during second stage of HARD blast chilling 55 99 C 5 cd HAR...

Page 23: ...s returned to normal Core probe alarm ALL 02 Cause Exit from operating range 50 C 100 C for more than 30 seconds during cur rent chilling cycle by temperature Effect Interruption of current chilling cycle by temperature and automatic start up of timed chilling cycle Chilling by temperature push button disabled Probe is defective REPLACE PROBE Beeper Activated 3 seconds then a pause of 30 seconds u...

Page 24: ... Beeper Activated 3 seconds then a pause of 30 seconds until the mute button is pressed Display Alternates message ALL 05 with standard display Reset Press the mute push button with beeper off Automatically resets if input value returns to normal Alternatively switch off the panel then turn it back on stand by Input SW1 alarm ALL 06 Press max for all models Thermal magnetic switch for E15 40 E15 6...

Page 25: ...k on stand by Input SW3 alarm ALL 08 Kriwan compressor automatic reset only for E15 40 E15 65 E15 2 70 T14 2 E20 T20 T30 T40 T50 models Cause Input active for more than five seconds at least three times when appliance is in start mode Effect Compressor shuts down and resumes operation when input value returns to nor mal The appliance sets to STOP at third alarm Beeper Activated 3 seconds then a pa...

Page 26: ...cle continues Beeper Activated 3 seconds then a pause of 30 seconds until the mute button is pressed Display Alternates message ALL 14 with standard display Alarm relay Not activated Reset Press the mute push button with beeper off Alternatively switch off the panel then turn it back on stand by Keyboard membrane alarm ALL 15 Cause A pressed push button has been detected when panel is switched on ...

Page 27: ...pressor does not operate 1 Overload switch has cut in 1 Seek assistance from a service technician 2 Power failure 2 Check connection to power lines Fans do not rotate 1 Power failure 1 Check connection to power lines 2 Fan fault 2 Seek assistance from a service technician to replace fan 3 Condenser fault 3 Seek assistance from a service technician to replace condenser 4 Protective fuse faulty 4 Se...

Page 28: ... devices for the purposes of routine maintenance is strictly prohibited The manufacturer declines all responsibility for accidents causedby failure to observe the above regulation Before starting up the appliance clean the inside of the cell thoroughly as described in par 8 3 8 2 CLEANING THE CONDENSER To ensure correct and efficient air con denser operation it must be kept clean to allow free cir...

Page 29: ... Steel How to access the evaporator for cleaning It is possible to gain access to the inside part of the evaporator to perform the cleaning of the same by removing the screws located on the front fan panel E15 Pict 1 E5 Pict 3 and opening it to the right side for E15 Pict 2 or removing the panel on model E5 Pict 4 Periodically provide to clean the evaporator using nebulized hot water at low pressu...

Page 30: ...evaporator drains out into the collecting tray and that the drain tube is not clogged 8 5 PERIODIC CLEANING OF THE AIR CONDENSER FILTER Only for E5 20 E15 40 E15 65 Press with a screwdriwer on both sides of front panel see drawing Take and clean the filter Put the filter in the original position Push with the hands and close the panel 1 1 2 3 ...

Page 31: ...GB 60 Notes ...

Page 32: ...GB 61 Notes ...

Page 33: ...Via del Lavoro 9 C P 172 I 31033 Castelfranco Veneto TV Italy Tel 39 0423 738455 Fax 39 0423 722811 E mail service castelmac it Web site www castelmac it Cod 71503788 0 10 2010 Rev 02 ...

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