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TECNORD 

RC-DBX/PCM/NBM 

Use and Maintenance Manual 

Page 

3/23

 

1

 

SAFETY __________________________________________________________________________________ 4

 

1.1

 

Safety of the Radio Control System________________________________________________________ 4

 

1.2

 

Safety Information _____________________________________________________________________ 4

 

1.3

 

Authorized Operators___________________________________________________________________ 4

 

1.4

 

Safety Measures to be taken within the working area_________________________________________ 4

 

1.5

 

Protection Devices______________________________________________________________________ 4

 

1.6

 

How to react and behave in case of an Emergency ___________________________________________ 4

 

2

 

RC-DBX, RC-PCM SYSTEM’S COMPONENTS _________________________________________________ 5

 

2.1

 

Transmitter Unit Control Configurations __________________________________________________ 5

 

3

 

INSTALLATION ___________________________________________________________________________ 7

 

3.1

 

DBX Receiver Unit sample drawing _______________________________________________________ 7

 

3.2

 

Positioning the receiver _________________________________________________________________ 7

 

3.3

 

SHW Transmitter Unit sample drawing____________________________________________________ 7

 

3.4

 

PCJ Transmitter Unit sample drawing_____________________________________________________ 8

 

3.5

 

NBJ Transmitter Unit sample drawing ____________________________________________________ 8

 

3.6

 

Battery Charger and Serial Cable sample drawings __________________________________________ 9

 

3.7

 

Outside electrical connections ____________________________________________________________ 9

 

3.8

 

Declaration of Installation ______________________________________________________________ 10

 

4

 

OPERATION _____________________________________________________________________________ 11

 

4.1

 

The radio transmission and servicing system_______________________________________________ 11

 

4.2

 

Use of Batteries _______________________________________________________________________ 11

 

4.3

 

The battery charger and re-chargeable batteries____________________________________________ 11

 

4.4

 

Control Elements _____________________________________________________________________ 11

 

4.5

 

Visual Check _________________________________________________________________________ 12

 

4.6

 

Safety Control and Start-up of the Radio Control___________________________________________ 12

 

4.7

 

Functions operation ___________________________________________________________________ 12

 

4.8

 

PowerSave Mode and Out-of-service _____________________________________________________ 12

 

4.9

 

Diagnostics___________________________________________________________________________ 13

 

4.10

 

Operating problems ___________________________________________________________________ 13

 

4.11

 

Troubleshooting table__________________________________________________________________ 13

 

5

 

MAINTENANCE__________________________________________________________________________ 14

 

6

 

DISPOSAL_______________________________________________________________________________ 14

 

7

 

TECHNICAL DATA _______________________________________________________________________ 15

 

7.1

 

Transmitter (SHW-TX, PCJ-TX,NBJ-TX) ________________________________________________ 15

 

7.2

 

Receiver (DBX-RX) ___________________________________________________________________ 15

 

7.3

 

Communication Protocol _______________________________________________________________ 15

 

8

 

SYSTEM DIAGNOSTICS AND CONFIGURATION _____________________________________________ 16

 

8.1

 

Transmitter’s Diagnostics ______________________________________________________________ 16

 

8.1.1

 

Buzzer ....................................................................................................................................................... 16

 

8.1.2

 

Green Led ................................................................................................................................................. 16

 

8.2

 

Receiver’s Diagnostics _________________________________________________________________ 16

 

8.2.1

 

Display Menus .......................................................................................................................................... 16

 

8.2.2

 

Normal Display Menu .............................................................................................................................. 17

 

8.2.3

 

Digital Inputs Display Menu..................................................................................................................... 17

 

8.2.4

 

Current Display Menu .............................................................................................................................. 18

 

8.2.5

 

Remote Control Unit Display Menu ......................................................................................................... 18

 

8.3

 

Calibration Menu _____________________________________________________________________ 19

 

8.3.1

 

Calibration parameters for DBR systems.................................................................................................. 19

 

8.3.2

 

Calibration parameters for DBM / PCM / NBM systems ......................................................................... 20

 

8.4

 

System Menu (for trained staff only) _____________________________________________________ 21

 

8.4.1

 

Proportional Trigger Acquisition .............................................................................................................. 22

 

8.4.2

 

Optional Function Setup ........................................................................................................................... 22

 

8.4.3

 

System Type Setup ................................................................................................................................... 23

 

8.4.4

 

EV9 Mode of Operation Setup.................................................................................................................. 23

 

8.4.5

 

EV49 Mode of Operation Setup ............................................................................................................... 23

 

8.4.6

 

Analog Voltage Output Range Setup........................................................................................................ 23

 

 

Summary of Contents for RC-DBM

Page 1: ...RC DBM PCM NBM Radio Remote Control Systems TECNORD SERVOCOMANDI E REGOLAZIONE Use and Maintenance Manual ...

Page 2: ... means or supports are reserved All texts illustrations and drawings are the propriety of TECNORD and their use can only be granted prior to the formal permission of TECNORD The technical features of the Radio Control as described in this Manual may be subsequentely modified without notice with the sole purpose of improving the equipment to better satisfy the user Changes or modifications not expr...

Page 3: ..._____________________________ 11 4 4 Control Elements _____________________________________________________________________ 11 4 5 Visual Check _________________________________________________________________________ 12 4 6 Safety Control and Start up of the Radio Control___________________________________________ 12 4 7 Functions operation ________________________________________________________...

Page 4: ...cing the transmitter away during the breaks the user must make sure that no unauthorized people can use it by pushing the Emergency Stop push button and locking it in a safe place In this way any abusive operations by unauthorized third parties will be prevented The user must be able to have access to all of the operating instructions that are necessary for the smooth operation of the machine to b...

Page 5: ...r in the number and type of actuators The figures below show the available actuators while the next table outlines the actuators available in the various control configurations CONTROL CONFIGURATION On Off switches Start Stop switch Proportional trigger PRS Emergency Stop RC DBD 4 5 6 Yes No Yes RC DBR 4 5 6 Yes Yes Yes RC DBM Yes No 4 5 6 Yes RC PCM transmitters PCJ TX are designed for systems wi...

Page 6: ...s provided Standard equipped actuators are shown in the figure below CONTROL CONFIGURATION JLP Joysticks Optional Functions Speed Selection Pushbutton Emergency Stop RC NBM 4 5 6 7 Yes Yes Yes Yes Connector for battery charging and cable communication JLP joysticks Emergency Stop Pushbutton Pushbutton for radio engagement and auxiliary output Toggle switches for speed selection Toggle switches for...

Page 7: ...Positioning the receiver WARNING When positioning the receiver check that it is not being screened by large metallic surfaces For the Radio Control to operate smoothly it is necessary that the receiver should be installed in such a position as to allow the maximum reception of radio waves from the antenna The metallic parts of the machine to be controlled that surround the receiver create a barrie...

Page 8: ...Use and Maintenance Manual Page 8 23 DBD DBR control configurations DBM control configuration 3 4 PCJ Transmitter Unit sample drawing PCM control configuration 3 5 NBJ Transmitter Unit sample drawing NBM control configuration ...

Page 9: ...nd one ON position only that shall clearly marked with the 0 and 1 symbols respectively have a visible gap or a position indicator which cannot indicate OFF until all contacts are actually open have an external operating handle which shall be easily accessible to the operator and must be located between 0 6m and 1 9m above the servicing level The device must be provided with means permitting it to...

Page 10: ...______________ with its headquarters in ____________________________________________________________________________________ DECLARE 1 to have installed on _______________________ on the machine of brand __________________________________ type ________________________________________ serial number ___________________________________________ at the Company __________________________________________...

Page 11: ...ated as far as possible from the rest of the electronics in the Transmitter 4 3 The battery charger and re chargeable batteries The RC DBX TU transmitter unit is equipped with a battery charger circuit therefore it is not necessary to remove the batteries for the charging operation and is possible to operate the machine during the battery charging procedure In order to charge the batteries connect...

Page 12: ... be noticed during the initial starting turn the machine off immediately Never operate the machine unless the Emergency Stop Button functions properly Serious danger exists for both people and things from the non observance of this extremely important regulation Any operation not conforming to this basic operating rule may lead to the loss of both the operating permit and your warranty 4 7 Functio...

Page 13: ...the manufacturer s plants before being delivered to the customer However should a failure subsequentely occur a swift diagnosis is possible and hence a quick reset of the Radio Control through the technical assistance service FAILURE POSSIBLE CAUSE ACTION No reaction of the Transmitter when turned on No battery pack is connected Connect a Tecnord s original battery pack Batteries are completely di...

Page 14: ...ble oxidation of the electrical contacts never use any type of anti oxidant spray or similar product Instead contact your service center to immediately replace these parts These problems can be caused by the particular environmental conditions in which the radio control operates Using chemical products on the actuators could cause irreparable damage to the mechanical and electronic parts The durat...

Page 15: ...ing range about 50 m about 30 m Diagnostics buzzer green led Housing material Fiber enforced Polycarbonate Weight 0 7 kg with batteries Environmental protection IP 65 7 2 Receiver DBX RX USA CANADA version EUROPE version Working frequency 902 928 MHz 869 7 870 MHz Sensitivity 100 dBm Antenna Fixed internal Power Supply From 8 5 to 30 VDC Output power On Off outputs Max 3 5A Proportional outputs Ma...

Page 16: ...cations in Cable Mode The led provides the following indications led intermittently blinking two blinks followed by a pause indicates that the battery charger is active led on indicates that the Transmitter is powered on i e the cable hase been connected and is ready for operation during battery charging it indicates that a function is active led off indicates that the Transmitter is not charging ...

Page 17: ...off 1b O2A open circuit EV on off 2A C2A short circuit EV on off 2A O2b open circuit EV on off 2b C2b short circuit EV on off 2b O3A open circuit EV on off 3A C3A short circuit EV on off 3A O3b open circuit EV on off 3b C3b short circuit EV on off 3b O4A open circuit EV on off 4A C4A short circuit EV on off 4A O4b open circuit EV on off 4b C4b short circuit EV on off 4b O5A open circuit EV on off ...

Page 18: ...ew power on is required in order to get out of this menu 8 2 5 Remote Control Unit Display Menu This menu is accessed from the Normal Display Menu with the following procedure push the proportional trigger to its maximum level then activate the 1A first actuator from the left towards up and 2B second actuator from the left towards down movements simultaneously for at least 5 seconds In this menu w...

Page 19: ... the dot on the right digit turns on and the value of the configured minimum current IMIN in mA is displayed Release the keys in order to go on with the calibration procedure 3 The menu allows four calibrations in order minimum current maximum current acceleration time ramp deceleration time ramp In order to switch from one calibration to the next press simultaneously the Blue and Yellow keys In t...

Page 20: ...minimum voltage VMIN Example VMIN 2 58V In order to provide a better understanding of the display all the voltage values related to the B semi functions are reverted with respect to the real value of the output The real output voltage is 5V displayed value With this trick the operator sees a value that increases when he is increasing the minimum speed of the function E g 258 corresponde to a Vmin ...

Page 21: ...functions In order to switch from one function to the next press simultaneously the Blue and Yellow keys In the calibration menu the display dots give information about which parameter is currently being configured in the following way Example VZERO F1 2 51V dot blinking Example VZERO F2 2 51V dot blinking Example VZERO F3 2 51V dot blinking Example VZERO F4 2 51V dot blinking Example VZERO F5 2 5...

Page 22: ...ntained When entering the Proportional Trigger Acquisition submenu a code is displayed which represents the reading of the proportional trigger and the receiver is ready for the self calibration procedure follow these steps 1 Activate a movement the receiver will not activate any of the outputs but it will start the self calibration acquiring the proportional trigger s reading 2 Keeping the moveme...

Page 23: ...tup This parameter specifies which kind of system is driven by the analog voltage outputs of an RC DBM RC PCM or RC NBM system Its value affects the voltage values displayed during parameters adjustments and tells the system if the output voltage must be an absolute value or ratiometric with respect to the measured battery voltage It is configurable with one of the following values Setting Value d...

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