Tecnospiro ROSCAMAT-500 RH, Operator'S Manual

Page 1: ...Machine no Model Year of manufacture Pol gono Industrial Pla dels Vinyats B 08250 Sant Joan de Vilatorrada Barcelona Spain 34 93 876 42 42 34 93 876 43 59 34 93 876 77 38 34 93 876 40 44 E mail comerc...

Page 2: ...escription R 500 6 Working areas R 500 7 Description R 500 C 26 N 8 Working areas R 500 C 26 N 9 Description 10 Installation 12 Verification 13 Operation 14 Anomalies 15 Technical data 16 Maintenance...

Page 3: ...thank you for choosing a ROSCAMAT tapping machine to produce quality threads ans associated operations This operation s manual is given to you so that by careful reading of its contents it will be ena...

Page 4: ...ONTROL 17 HEAD LOCKING HANDLE 18 MULTIPOSITION HEAD 19 TAPHOLDER 20 MODULE The basic machine consists of a radial parallelogram plus two pendular parallelograms which are balanced by pneumatic springs...

Page 5: ...5 WORKING AREAS ROSCAMAT 500 RH...

Page 6: ...LOW 15 VERTICAL HEAD 16 TAPHOLDER 17 MODULE The basic machine consists of a radial arm plus two pendular parallelograms which are balanced by pneumatic springs This group fixes the motor head and keep...

Page 7: ...7 WORKING AREAS ROSCAMAT 500...

Page 8: ...ion and lock the handle 1 and the milled nut 2 The ROSCAMAT now is ready to work Horizontal operations Loose the milled nut 2 to unlock the joint of the motor Turn the head 90 till you reach the inter...

Page 9: ...9 WORKING AREAS ROSCAMAT 500 C 26 N...

Page 10: ...e regulating valve 3b Pressure gauge 4b Reservoir condensed water 5b Drain pipe WATER 6b Oil reservoir SAE 10 7b Lubrication regulation knob 8b Lubrication inspection sight glass 1 Starting lever 2 Re...

Page 11: ...e is adjusted by means of ten control valve 3 When pressing the motor lever the system pumps the flow rate in the pump being arranged the tilting arm After having filled the oil reservoir immediately...

Page 12: ...B Fill up the reservoir 6b page 10 with lubricating oil SAE 10 C The air connection is carried out by means of a notched connections 17 page 4 y 14 page 6 located on the machine base IMPORTANT Table...

Page 13: ...er than 2 bar is noticed this means that the supply flow rate is not sufficient 3 Make sure by checking the sight glass 8b page 10 that when the machine is in operation two to three drops per minute a...

Page 14: ...e 10 the tapholder will come out automatically SPEED CONTROL CONSUMPTION CONTROL By means of the flowrate regulating valves 2b page 10 and the pressure regulator 1b page 10 RATIO VALVE POSITION Consum...

Page 15: ...page 13 2 MINIMUM pressure 6 bar for high power and rotation speed 3 Clogged exhaust filter page 19 4 Worn motor plates pages 20 y 21 If the pivoted arm drops 1 Arm not balanced Check item 4 page 13 2...

Page 16: ...8 158 152 97 MACHINE TAPS Blind hole Helical flute tap Lubrication Through hole Straight flute tap with helical feed in Steel 80 Kg Rake angle 8 10 Cutting oil with additive Steel 80 Kg Rake angle 12...

Page 17: ...500 Pneumatic motor Power 730 W 730 W Consumption 300 900 l m 300 900 l m Machine weight 39 Kg 27 Kg Intake filter 5 U m 5 U m Noise level 78 db 78 db Machine colours Blue to RAL 5002 Fog grey to RAL...

Page 18: ...ed in the left air treatment unit cup by pressing the relief knob 5b page 10 2 Fill up the right air treatment unit cup with SAE 10 light duty oil 3 Check through the sight glass 8b page 10 that when...

Page 19: ...eplace it with a new one The installation is carried out in the reverse order MOTOR REPLACEMENT Ref 40201105 1 Close the air inlet valve 2b page 10 being arranged to the left of the FRL air servicing...

Page 20: ...ose the air inlet valve 2b page 10 located on the left side of the filtering unit and operate the motor to expel the air 2 Remove the intake pipe entering the top of the motor 3 With a belt key unscre...

Page 21: ...ion install the upper head together with its ball bearing and mount the seeger ring 8 Take the whole rotor assembly and insert it vertically and without turning it so that the rod is introduced into t...

Page 22: ...t the screw by turning the screw clockwise greater coupling slippage counter clockwise greater coupling locking effect Once adjustment has been performed drive in the 5 mm ALLEN spanner and tighten th...

Page 23: ...n the knob counterclockwise in order to release the damper up to it becomes completely loose 11 page 4 and 7 page 6 Remove one Seeger ring along with the damper strut in the fork Remove one Seeger rin...

Page 24: ...4 6 Drive out the sensing plate 7 Drive in the tool NON VERTICAL THREADING 1 Place the arms in an appropriate position to make access to the workpiece see drawing page 25 fig b 2 Lock the arm through...

Page 25: ...25 OPERATION ROSCAMAT 500 RH fig a fig b...

Page 26: ...ertical position you should consider certain head position limitations see fig a page 25 When using the modules 90 and 170 in non vertical position the motor direction should be maintained within the...

Page 27: ...35 A4 Front stay 262 032 A4 Rear stay 301 040 04 Spindle arm with screws 262 005 03 Spindle of the arm damper 262 008 03 Spindle of the fork damper REPLACEMENT ARM PARTS R 500 RH 261 001 A2 Radial arm...

Page 28: ...AC0 404 76 Reversing button 402 002 03 Exhaust cover 402 023 24 Exhaust filter NH0 205 14 Splitter joint pack PNEUMATIC REPLACEMENT PARTS NH0 907 96 Notched spigot 3 8 12 NH0 906 06 Elbow fitting 90...

Page 29: ...lubrication pipe kit AC0 203 56 Control knob ACCESORIES REPLACEMENT PARTS AC0 803 76 Trolley table wheel 1 500x850 850x850 without brake AC0 803 86 Trolley table wheel 1 500x850 850x850 with brake 263...

Page 30: ...ow Ref 262 048 04 Dampers regulating fork Front Ref 262 019 B5 Rear Ref 262 019 C5 Damper abutments Front Ref 262 010 A3 Rear Ref 512 006 03 Arm abutments Ref 512 009 04 Rear Arm Ref 512 003 04 Front...

Page 31: ...arm damper Ref 262 005 03 Spindle of the fork damper Ref 262 008 03 REPLACEMENT ARM PARTS Only R 500 RH model Radial arm assembly Ref 261 001 A2 Multiposition head Ref 513 001 A2 Handle Multipos head...

Page 32: ...e Ref 251 015 04 Radial Arm Ref 901 007 05 Main axis Ref 251 017 04 Vertical head C 24 Ref 252 003 A4 Flat motor head C 25 Ref CC0 002 04 Orientable head C 26 N Ref CC0 002 A0 Handle C 26 N Ref AC0 60...

Page 33: ...ssing Ref 402 019 03 Gearbox assembly Ref 402 011 05 Module change slide collar Ref 402 012 03 Planetary gear train Ref 402 014 04 Raccord Ref 402 022 04 Motor framework Ref 402 001 04 Top head ball b...

Page 34: ...34 MOTOR REPLACEMENT PARTS Inversion button Ref AC0 404 76 Exhaust cover Ref 402 002 03 Exhaust filter Ref 402 023 04 Splitter joint pack Ref NH0 205 14...

Page 35: ...906 96 Flowrate regulating valve Ref NH0 603 16 Intake filter Ref NH1 208 56 Pressure gauge Ref NH0 405 16 Air FRL unit Ref NH1 109 15 Sight glass filter water Ref NH1 108 26 Sight glass lubricator R...

Page 36: ...04 Oil tank assembly Ref 904 002 04 R 500 Ref 520 012 04 R 500 RH Filler plug Ref ACO 404 06 Drain plug Ref CL0 505 66 Articulated pipe lubr nipple Ref 311 025 04 Racc lubrication pipes kit Ref 520 0...

Page 37: ...ithout brake Ref AC0 803 86 with brake Setting piece Ref 19 1 263 002 03 Ref 31 2 513 003 03 Quick change Modules 90 170 Ref AC0 900 46 Quick change Modules 300 550 750 1050 Ref AC0 900 36 Drill chuck...

Page 38: ...ight 74 Kg Maximum weight on table 200 Kg Provided with 4 wheels 2 with brake Notches for fixing the workpieces or tools Supports for tapholders Ref TF0 001 00 Measures 1100 x 850 x 850 Weight 120 Kg...

Page 39: ...124 Kg Ref KA0 001 00 COLUMN For fixing the machine on the floor by means of 4 metallic dowels Base 350 x 350 x 750 height Weight 20 Kg Ref CL0 001 00 LIFTER Pneumatic It consists of a collapsible col...

Page 40: ...t wrenches etc are avaialable Tapholders with clutch so that it slips when it reaches the hole bottom Type 1 19 capacity M2 M16 for modules 300 550 750 1050 and 2100 Type 2 31 capacity M14 M30 for mod...

Page 41: ...G DIE HOLDER For guided die threading Capacity range M6 a M12 QUICK CHANGE EXTENSION To separate 80 mm tool from the head member and gain access to difficult areas REDUCING CUP To convert the module 9...

Page 42: ...ng type from M3 to M24 threads getting this way important time and energy saving Module Max speed rpm Max Torque Nm Coupling mm Max Thread Aluminium Max Thread Steel 80Kg Max Thread Steel 80Kg 90 90 1...

Page 43: ...nsibility that the machine Brand ROSCAMAT Type Range 500 RH Series nr Machine nr Year of built As per description in the enclosed documents is in conformance with the Machine Directions 2006 42 CEE It...