TECO-Westinghouse MAX-PM, Instruction Manual

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Page 2: ...6 3 4 LOAD 1 2 LOAD 3 4 LOAD 1 2 LOAD EFFICIENCY FULL LOAD RPM 1800 90 135 29 3 FULL LOAD 97 3 180 1800 0 60 10 TORQUE lb ft 17 6 29 3 RPM POWER FACTOR 5 74 mH Lq 11 94 mH FRAME SIZE 215T TIME RATING HP 8 6 2019 40o C INS CLASS F RATED AMBIENT RPM 10 7 5 POLE 6 OUTPUT HP ENCLOSURE CATALOG TEFC DM0104 10 1800 2700 29 3 19 6 CONT SERVICE FACTOR 1 PERFORMANCE DATA 3 PHASE PERMANENT MAGNET MOTOR ISSUE...

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Page 5: ...b ft VOLT 460 Tf 29 3 Lb ft APPD Wanghy 20190411 DWG NO Rev 00 CHKD Mingte 20190411 DWN P J Huang 20190411 Input Ver 00 T N CURVE TTALR19001006 T N 0 20 40 60 80 100 120 140 160 Torque Speed rpm T N Curve Rated Speed 1800rpm Continuous Intermittent 60sec 180 1200 1800 ...

Page 6: ...v 00 CHKD Mingte 20190726 DWN P J Huang 20190726 TDTPM19701006 Efficiency Power Factor Efficiency Power Factor CURVE 0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100 0 25 50 75 100 125 Power Factor Efficiency Load Efficiency Power Factor Curve 10 HP_1800rpm Eff PF ...

Page 7: ...1BW0 A1 C LD 426 High Efficiency Permanent Magnet Synchronous Motor Instruction Manual ...

Page 8: ...n 7 2 2 Installation 7 2 3 Wiring 8 3 Commissioning and operation 3 1 Before operation 8 3 2 Operation 9 4 Maintenance and checks 4 1 Routine checks 9 4 2 Periodic checks 10 4 3 Fitting checks 10 5 Storage 11 6 Disassembly and assembly 11 7 Troubleshooting 12 8 Maintenance service 14 ...

Page 9: ...nual In addition due to other safety considerations the motor installation and configuration may not match the contents of this document If you have any query please consult our company or distributor Safety precautions Before using the product installation operation maintenance and check etc please confirm the consistency of this instruction manual with the product and read all the documents come...

Page 10: ...o avoid the hazard of electric shock Do not use the product in flammable environment Installation and adjustment Please confirm that the grounding wire of motor has been installed properly to avoid hazard of electric shock To install product on ceiling or wall please follow the product catalogue and relevant statutory regulatory requirements for operation to avoid dangerous conditions of falling P...

Page 11: ...mer side do not use the lifting positions of motor to hoist the entire machinery equipment Please be sure to verify that the hoisting equipment is able to bear the load against the weight of packed motor to avoid hazards of dropping tilting falling and damage etc Unpacking Before unpacking please make sure that the motor is placed at a stable platform to avoid hazard of injury After unpacking plea...

Page 12: ...or body to touch motor to avoid hazard of scald If an error or abnormality occurs please stop motor operation immediately to avoid the risk of electric shock personal injury and fire Maintenance and checks When measuring the insulation resistance please do not touch terminals to avoid hazard of electric shock To charge or discharge the grease in or from the bearings if needed please do not touch t...

Page 13: ... side For a higher ambient temperature to use a corresponding heat dissipation and thermal insulation device is recommended 2 Please maintain a spacing over 10 cm distance between the air inlet of cooling fan and the outer wall 3 Please install the motor at a low humidity area 4 Dust is easy to accumulate in the radiator of the frame which reduces the cooling effect and leads to overheating please...

Page 14: ...that the airflow direction of cooling fan is from the fan side toward the motor side shaft end 3 Commissioning and operation 1 Before operation All motors have been strictly tested prior to their ex factory however owing to the possible impacts arising from long term storage or transportation against motor status please check and validate motor status before use 1 Precautions before commissioning ...

Page 15: ...y unusual noise at bearing assembly Is there any abnormal noise inside the motor Is there burnt smell around the surrounding Is there any abnormal vibration If yes please take necessary check actions to identify the cause Is three phase equilibrium available from the input voltage and phase current of power supply 2 If there is no abnormality detected from the abovementioned conditions please conn...

Page 16: ...ntilation opening will not be blocked to affect air flow 2 Periodic checks 1 Insulation resistance measurement 2 Bearing status inspection 3 Ventilation status 4 Vibration measurement 5 Are screws fastened tightly 6 Coupling status belt tension for direct coupling motor 7 Cleaning each part 8 Power state It is suggested that the insulation resistance should be checked every six months and other it...

Page 17: ... cover to protect shaft end from collision damage 4 Winding insulation resistance When the motor has not been running for a long time please measure the winding ground insulation resistance every 6 months and prior to its operation For a measured insulation resistance less than 100MΩ please perform a drying treatment for the winding 6 Disassembly and assembly There are permanent magnets mounted in...

Page 18: ...orm Reinforce platform strength Load coupling Direct coupling Improper center alignment Redo center alignment Coupling s amount of unbalance too big Calibrate the coupling Pulley Pulley center misaligned Redo center alignment Contact angle too small Select suitable outside diameter of pulley Tension too strong Adjust belt tension Load point distant from motor too far Move load point to be nearby m...

Page 19: ... Overload Reduce load Acceleration deceleration time too fast Increase acceleration deceleration time Load inertia too big Increase acceleration time Excessive equipment vibration at load side Perform mechanical investigation Load s amount of unbalance too big Redo balance operation Others Faulty bearing Return factory for inspection repair Winding coil broken Return factory for inspection repair ...

Page 20: ...charged for its repair and maintenance Damage caused by repair or modification that is made by a company other than the TECO designated companies Damage caused by force majeure factors such as natural disasters fires The cause of the failure is not attributed to TECO Product warranty period is expired 3 Repair after stopping production For products that are stopped their production the feasibility...