TECO e510 series, Instruction Manual

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Page 2: ...and Wiring 3 18 3 3 3 Wiring and EMC guidelines 3 19 3 3 4 Failure liability 3 20 3 3 5 Considerations for peripheral equipment 3 21 3 3 6 Ground connection 3 22 3 3 7 Inverter exterior 3 23 3 4 Spec...

Page 3: ...ing 5 5 5 3 Troubleshooting of Inverter 5 6 5 3 1 Quick troubleshooting of Inverter 5 6 5 3 2 Troubleshooting for OC OL error displays 5 8 5 3 3 Troubleshooting for OV LV error 5 9 5 3 4 Motor not run...

Page 4: ...sonal injury if misused Caution Indicates that the inverter or the mechanical system might be damaged if misused Danger Risk of electric shock The DC link capacitors remain charged for five minutes af...

Page 5: ...s such as metal This product provides the 24V for internal use only do not use as the power supply sources for other external components such as sensors electronic components etc otherwise it will cau...

Page 6: ...the run FWD REV switch closed then the inverter will restart Danger Prior to use ensure that all risks and safety implications are considered When the momentary power loss ride through is selected an...

Page 7: ...ng any components 1 5 Inverter Disposal Caution Please dispose of this unit with care as an industrial waste and according to your required local regulations The capacitors of inverter main circuit an...

Page 8: ...2 1 Chapter 2 Part Number Definition 2 1 Model Part Number...

Page 9: ...240V 10 15 3 2 2 E510 202 H3 5 3 7 E510 205 H3 E510 208 H3 7 5 5 5 E510 210 H3 10 7 5 E510 215 H3 15 10 E510 220 H3 3ph 200 240V 10 15 20 15 E510 401 H3F 1 0 75 E510 401 H3 1 0 75 E510 402 H3F 2 1 5 E...

Page 10: ...n site Install in an environment that will not have an adverse effect on the operation of the unit and ensure that there is no exposure to areas such as that listed below Direct sunlight Rain or moist...

Page 11: ...20 5000 240 440V 1 25 5000 480 3 2 Installation 3 2 1 Installation method a Single Three phase 200V 0 5 1HP Single phase 200V 0 5 1HP Three phase 200V 2HP 400V 1 2HP Frame1 Frame1 NEMA1 b Single Three...

Page 12: ...3 3 c Three phase 200V 8 10HP 400V 8 15HP Frame3 Frame3 NEMA1 Screw M4 Screw M4 Screw M4 Screw M4...

Page 13: ...3 4 Screw M4 Screw M4...

Page 14: ...3 5 d Three phase 200V 15 20HP 400V 20 25HP Frame4 Frame4 NEMA1 Screw M5 Screw M5 Screw M5 Screw M5...

Page 15: ...Fliter Models Frame4 Disassembly and assembly steps As follows a Single Three phase 200V 0 5 1HP Single phase 200V 0 5 1HP Three phase 200V 2HP 400V 1 2HP Frame1 Step1 Loosen the screw Step2 Remove t...

Page 16: ...3 7 Frame 1 NEMA1 Step3 Wire Re install the cover Step4 Tighten the screws Step1 Loosen the screw Step2 Remove the terminal cover...

Page 17: ...Single Three phase 200V 2 3HP Single phase 200V 2 3HP Three phase 200V 5HP 400V 3 5HP Frame 2 Step3 Wire Re install the cover Step4 Tighten the screws Step1 Loosen the screws Step2 Remove the terminal...

Page 18: ...3 9 Frame 2 NEMA1 Step3 Wirie Re install the cover Step4 Tighten the screws Step1 Loosen the screws Step2 Remove the terminal cover...

Page 19: ...3 10 c Three phase 200V 8 10HP 400V 8 15HP Frame 3 Step1 Loosen the screws Step2 Remove the terminal cover Step3 Wire Re install the cover Step4 Tighten the screws...

Page 20: ...3 11 Step3 Wirie Re install the cover Step4 Tighten the screws Frame 3 NEMA1 Step1 Loosen the screws Step2 Remove the terminal cover...

Page 21: ...3 12 Step3 Wirie Re install the cover Step4 Tighten the screws d Three phase 200V 15 20HP 400V 20 25HP Frame 4 Step1 Loosen the screws Step2 Remove the terminal cover...

Page 22: ...3 13 Step3 Wirie Re install the cover Step4 Tighten the screws Frame 4 NEMA1 Step1 Loosen the screws Step2 Remove the terminal cover...

Page 23: ...3 14 Step3 Wirie Re install the cover Step4 Tighten the screws e Three phase 400V 20 25HP Frame 4 With Filter Step1 Loosen the screws Step2 Remove the terminal cover STEP1 STEP2...

Page 24: ...on surfaces that provide good heat dissipation Single unit Installation Install the inverter verticality to obtain effective cooling Front view Side view 12cm 5cm 12cm CAUTION DANGER See manual befor...

Page 25: ...ON DANGER See manual before operation Cut off the power and wait for 5 minutes before inspecting components Hz RPM FUN FWD REV REV FWD DSP FUN RESET READ ENTER STOP RUN FRE E Q S T CAUTION DANGER See...

Page 26: ...rent de rate due to setting of carrier frequency and the ambient operating temperatures of 40 and 50 degrees C Frame1 2 4 Single phase 200V 0 5 3HP Single Three phase 200V 0 5 3HP Three phase 200V 2 5...

Page 27: ...former Power MCCB 3 3 2 Control Cable selection and Wiring Control cables should be connected to terminal block TM2 Choose power Control cables according to the following criteria Use copper wires wit...

Page 28: ...npainted 3 Ferrite core Output reactor ferrite cores can be used to reduce radiated noise due to long motor cables If ferrite core is used loop motor wires 3 times round the core Install core as close...

Page 29: ...st absorber and LC or RC circuits have been connected between the inverter and the motor If an incorrectly rated three phase squirrel cage induction motor has been used Note When one inverter is drivi...

Page 30: ...verter with rating below 15KW is connected to a high capacity power source 600KVA or above then an AC reactor can be connected for power factor improvement and reducing harmonics Input noise filter E5...

Page 31: ...ection should be as short as possible Do not share the ground of the inverter with other high current loads Welding machine high power motors Ground each unit separately Ensure that all ground termina...

Page 32: ...3 23 3 3 7 Inverter exterior Exterior a Single Three phase 200V 0 5 1HP Single phase 200V 0 5 1HP Three phase 200V 2HP 400V 1 2HP E510 Frame 1 E510 Frame 1 NEMA1...

Page 33: ...3 24 b Single Three phase 200V 2 3HP Single phase 200V 2 3HP Three phase 200V 5HP 400V 3 5HP E510 Frame2 E510 Frame2 NEMA1...

Page 34: ...3 25 c Three phase 200V 8 10HP 400V 8 15HP E510 Frame 3 E510 Frame 3 NEMA1...

Page 35: ...3 26 d Three phase 200V 15 20HP 400V 20 25HP E510 Frame 4 E510 Frame 4 NEMA1...

Page 36: ...3 27 e Three phase 400V 20 25HP E510 Frame 4 With Filter Interior Structure Outlook E510 Frame 1 E510 Frame 2 Control Panel TM2 TM1 Ground termina RS485 400V 3 7kW 200V 0 75kW RS485...

Page 37: ...3 28 E510 Frame 3 E510 Frame 4 RS485 400V 5 5kW RS485 400V 15kW Ground terminal TM1 TM2 Control Panel...

Page 38: ...ty KVA 1 2 1 7 2 90 4 00 Input voltage range V Single Three Phase 200 240V 50 60HZ Allowable voltage fluctuation 10 15 Output voltage range V Three phase 0 240V Input current A 8 5 4 5 12 6 5 16 11 23...

Page 39: ...able momentary power loss time S 2 0 2 0 2 0 2 0 Enclosure IP20 Model E510 H3 F 408 410 415 420 425 Horse power HP 7 5 10 15 20 25 Suitable motor capacity KW 5 5 7 5 11 15 18 5 Rated output current A...

Page 40: ...on group3 Multifunction analog output 5 functions refer to description on group3 Main Control Features Main features Overload Detection 16 preset speeds Auto run Acc Dec Switch 2 Stages Main Alt run...

Page 41: ...one or One to many control Operating temperature 10 50 Note1 Storage temperature 20 60 Humidity 95 RH or less no condensation Compliance with IEC 60068 2 78 Shock 20Hz or less 1G 9 8m s 20 50Hz 0 6G 5...

Page 42: ...NPN Safety Function Input SG SF Speed Control Multifunction Input Terminals E E E P P Reset Indicates twisted pair shield wire P Shows control circuit Shows main circuit Indicates shield wire 2 1 Ind...

Page 43: ...3 34 3 5 2 Single Three phase Model 200V E510 2P5 H E510 201 H E510 202 H E510 203 H...

Page 44: ...Reserved 6 Data 7 5V 8 GND 24V PNP COM NPN 4 Indicates twisted pair shield wire P Shows control circuit Shows main circuit Indicates shield wire 1 Independent protection circuit is suggested to be in...

Page 45: ...ction terminal Used in applications when it is required to stop a high inertia load rapidly refer to specifications of the braking resistor Ground terminal Frame1 Single phase 200V 0 5 1HP Note the sc...

Page 46: ...3 37 Single Three phase 200V 2 3HP Three phase 200V 5HP 400V 3 5HP Frame3 Frame4 Three phase 200V 8 20HP 400V 8 25HP L1 L2 L3 P BR T1 T2 T3 L1 L L2 L3 N P BR T1 T2 T3...

Page 47: ...al Loss Final count value reached Initial count value recahed PLC Status Indicator PLC control 250VAC 1A 30VDC 1A 24V Digital signal common terminal JP1 Switching NPN position 24VPower supply COM Digi...

Page 48: ...ence Note NPN Input JP1 NPN PNP selectable PNP Input Factory defult setting JP2 0 20mA Analog signal JP3 External signal type selection 0 10VDC Analog signal Set parameters 00 05 00 06 to 2 or 3 exter...

Page 49: ...mensions Model W W1 W2 H H1 D D1 E d1 d2 N W KG Tolerance table E510 2P5 H E510 201 H E510 2P5 H1F E510 201 H1F E510 202 H3 E510 401 H3 E510 402 H3 E510 401 H3F E510 402 H3F 90 6 3 57 81 3 19 81 3 19...

Page 50: ...Model W W1 W2 H H1 H2 D D1 D2 E d1 d2 N W KG Tolerance table E510 202 H E510 203 H E510 202 H1F E510 203 H1F E510 205 H3 E510 403 H3 E510 405 H3 E510 403 H3F E510 405 H3F 128 7 5 07 118 4 65 118 4 65...

Page 51: ...H1 H2 D D1 D2 E d1 d2 N W KG Tolerance table E510 208 H3 E510 210 H3 E510 408 H3 E510 410 H3 E510 415 H3 E510 408 H3F E510 410 H3F E510 415 H3F 186 9 7 36 176 6 92 175 6 89 260 9 10 27 249 8 9 83 273...

Page 52: ...Dimensions Model W W1 W2 H H1 H2 D D1 D2 E d1 d2 N W KG Tolerance table E510 215 H3 E510 220 H3 E510 420 H3 E510 425 H3 224 6 8 84 207 8 15 207 8 15 321 6 12 66 303 5 11 95 330 9 13 03 198 3 7 8 187...

Page 53: ...ns Model W W1 W2 H H1 H2 D D1 D2 E1 E2 Q1 Q2 Tolerance table E510 420 H3F E510 425 H3F 224 6 8 84 207 8 15 207 8 15 435 8 17 16 303 5 11 95 330 9 13 03 198 3 7 8 187 5 7 38 192 5 7 58 64 2 2 53 192 5...

Page 54: ...mm inch Dimensions Model W W1 H H1 D D1 D2 E E1 d1 N W KG Tolerance table E510 2P5 H E510 201 H E510 2P5 H1F E510 201 H1F E510 401 H3 E510 402 H3 E510 401 H3F E510 402 H3F 90 65 3 57 80 5 3 17 186 2 7...

Page 55: ...Dimensions Model W W1 H H1 D D1 D2 E E1 d1 N W KG Tolerance table E510 202 H E510 203 H E510 202 H1F E510 203 H1F E510 205 H3 E510 403 H3 E510 405 H3 E510 403 H3F E510 405 H3F 128 7 5 06 118 3 4 66 21...

Page 56: ...l W W1 H H1 D D1 D2 E E1 d1 N W KG Tolerance table E510 208 H3 E510 210 H3 E510 408 H3 E510 410 H3 E510 415 H3 E510 408 H3F E510 410 H3F E510 415 H3F 186 9 7 36 175 6 89 291 11 47 296 11 65 195 7 67 1...

Page 57: ...ensions Model W W1 H H1 D D1 D2 E E1 d1 N W KG Tolerance table E510 215 H3 E510 220 H3 E510 420 H3 E510 425 H3 E510 420 H3F E510 425 H3F 224 6 8 84 207 8 15 350 1 13 78 355 1 13 98 198 3 7 81 187 5 7...

Page 58: ...ply systems for medical equipment For ungrounded supply systems If the filter is not disconnected the supply system becomes connected to Earth through the Y capacitors on the filter circuit This could...

Page 59: ...n the frequency is displayed Variable Resistor FREQ SET Used to set the frequency RUN RUN Run at the set frequency STOP STOP Decelerate or Coast to Stop Increment parameter number and preset Values De...

Page 60: ...rmat Digit LED Letter LED Letter LED Symbol LED 0 A n 1 b o 2 C P _ 3 d q 4 E r 5 F S 6 G t 7 H u 8 J V 9 L Y Digital tube lights flashing instructions Actual output frequency Set frequency Digits are...

Page 61: ...Analogue Current Voltage AI1 AI2 Range 0 1000 LED Status description LED Indicator light status Frequency Line speed Indicator Hz RPM ON while displaying frequency or linear speed Menu mode indicator...

Page 62: ...be set to any of the selections below from 0 to 8 0 Disable display 1 output Current 2 output Voltage 3 DC voltage 4 Temperature 5 PID feedback 6 AI1 7 AI2 8 count Value The highest bit of 12 00 sets...

Page 63: ...ement Decrement key functions 1 Short time press Long time press T1 T2 Quick pressing of these keys will Increment or Decrement the selected digit by one Extended pressing will Increment or Decrement...

Page 64: ...t time press RESET once Power Supply Power supply Actual frequency Actual frequency Short time press RESET once Short time press RESET once Short time press once Short time press RESET once Short time...

Page 65: ...4 7 4 1 5 Operation Control Power on REV FWD Run REV Stop Run Actual output frequency FWD LED REV LED REV REV REV FWD FWD FWD FWD FWD FWD FWD REV REV REV REV Stop Run...

Page 66: ...to Sequencer Group 07 Start Stop Command Setup Group 08 Drive and Motor Protection Group 09 Communication Function Setup Group 10 PID Function Setup Group 11 Performance Control Functions Group 12 Dig...

Page 67: ...External AI2 Analog Signal Input 4 External Up Down Frequency Control 5 Communication Setting Frequency 00 06 Alternative Frequency Command Source Selection 6 PID Ouput Frequency 4 00 07 Main and Alte...

Page 68: ...equency 0 10 650 00 0 50 0 60 Hz 01 09 Min Frequency Voltage Ratio 0 0 100 0 1 0 01 10 Volts Hz Curve Modification Torque Boost 0 10 0 0 0 1 01 11 V F start Frequency 0 00 10 00 0 00 Hz 01 12 Slip com...

Page 69: ...Saving only V F 21 Reset PID integral value to Zero 22 Pulse Input 23 Pulse input Counter Reset 24 PLC Input 25 Reserved 26 Reserved 27 Enable KEB Function 17 03 05 Multifunction Input Term S6 28 Fir...

Page 70: ...Relay RY2 Terminals R2A R2C 19 PLC control 1 03 13 Frequency Reached Level 0 00 650 00 0 00 Hz 1 03 14 Frequency Reached Detection Range 0 00 30 00 2 00 Hz 1 03 15 Preset output current reached 0 1 15...

Page 71: ...ection 0 Positive 1 Negative 0 1 04 05 AI1 Slope 0 Positive 1 Negative 0 1 04 06 AI2 Signal Verification Scan Rate 1 200 50 2ms 04 07 AI2 Gain 0 1000 100 1 04 08 AI2 Bias 0 100 0 1 04 09 AI2 Bias Sele...

Page 72: ...eed13 Hz 0 00 Hz 1 05 15 Preset Speed14 Hz 0 00 Hz 1 05 16 Preset Speed15 Hz 0 00 650 00 0 00 Hz 1 05 17 Preset Speed0 Acctime 10 0 s 1 05 18 Preset Speed0 Dectime 10 0 s 1 05 19 Preset Speed1 Acctime...

Page 73: ...election Sequencer 0 Disabled 1 Single cycle Continues to run from the Unfinished step if restarted 2 Periodic cycle Continues to run from the unfinished step if restarted 3 Single cycle then holds th...

Page 74: ...3 0 00 Hz 1 06 14 Auto _ Run Mode Frequency Command 14 0 00 Hz 1 06 15 Auto _ Run Mode Frequency Command 15 0 00 Hz 1 06 16 Auto_ Run Mode Running Time Setting 0 0 0 Sec 06 17 Auto_ Run Mode Running T...

Page 75: ...g Direction 2 0 06 35 Auto_ Run Mode Running Direction 3 0 06 36 Auto_ Run Mode Running Direction 4 0 06 37 Auto_ Run Mode Running Direction 5 0 06 38 Auto_ Run Mode Running Direction 6 0 06 39 Auto_...

Page 76: ...able Direct run on power up 1 07 05 Delay ON Timer 1 0 300 0 1 0 S 07 06 DC Injection Brake Start Frequency Hz In Stop Mode 0 10 10 00 1 5 Hz 07 07 DC Injection Brake Level In Stop Mode 0 0 150 0 50 0...

Page 77: ...sable Electronic Motor Overload Protection 0 08 06 Operation After Overload Protection is Activated 0 Coast to Stop After Overload Protection is Activated 1 Drive Will Not Trip when Overload Protectio...

Page 78: ...remode is functional when 03 00 03 05 28 3 The keypad display will indicate FIrE 4 Under fire mode function the inverter will run at full speed Group 09 Communication function setup No Description Ran...

Page 79: ...6 Integral Time 0 0 100 0 10 0 s 1 10 07 Derivative Time 0 00 10 00 0 00 s 1 10 08 PID Offset 0 Positive 1 Negative 0 1 10 09 PID Offset Adjust 0 109 0 1 10 10 PID Output Lag Filter Time 0 0 2 5 0 0 s...

Page 80: ...cy Range Bandwith 0 00 30 00 0 00 Hz 1 11 12 Energy Saving Gain V F Mode 0 100 80 0 Invalid 1 Vaild 11 13 Regeneration Avoidance Operation Selection 2 Vaild Only in The Constant Speed 0 11 14 Regenera...

Page 81: ...t Suppression Circuit is Invalid xxxx1 Life Alarm of Inrush Current Suppression Circuit is Valid xxx0x Life Alarm of Control Circuit Capacitors is Invalid xxx1x Life Alarm of Control Circuit Capacitor...

Page 82: ...Time 1 0 23 hour 3 13 04 Accumulated Inverter Operation Time 2 0 65535 day 3 13 05 Accumulated Inverter Operation Time Mode 0 Power On time 1 Operation time 0 3 13 06 Parameter Lock 0 Enable all Funct...

Page 83: ...14 20 Setting Value1 of C5 0 65535 0 14 21 Setting Value1 of C6 0 65535 0 14 22 Setting Value1 of C7 0 65535 0 14 23 Setting Value1 of C8 0 65535 0 14 24 Setting Value1 of AS1 0 65535 0 14 25 Setting...

Page 84: ...Value of T7 0 9999 0 15 13 Current Value of T7 mode 7 0 9999 0 15 14 Current Value of T8 0 9999 0 15 15 Current Value of T8 mode 7 0 9999 0 15 16 Current Value of C1 0 65535 0 15 17 Current Value of C...

Page 85: ...00 03 05 to 12 Refer to parameter group3 for details 00 04 Operation Modes for External Terminals Range 0 Forward Stop Reverse Stop 1 Run Stop Reverse Forward 2 3 Wire Control Mode Run Stop 00 04 is...

Page 86: ...mmunication mode Range 0 Disable 1 Enable 00 09 0 Keypad frequency is saved 00 09 1 Frequency set by communication is saved 00 10 Initial Frequency Selection Range 0 By Current Freq Command 1 By Zero...

Page 87: ...ower frequency limits Actual acceleration and deceleration time is calculated as follows Maximum output Frequency Set frequency Acc time 00 14 Dec time 00 15 Actual acc time Actual dec time Hz T 0 The...

Page 88: ...e shown below 1 8 for 50 Hz systems and 9 17 for 60 Hz TYPE 50Hz 60Hz Func tion 01 00 V F pattern 01 00 V F pattern General Use 0 100 B C 1 5 2 5 50 V Hz 650 9 100 B C 1 5 3 0 60 V Hz 650 1 10 2 11 Hi...

Page 89: ...01 05 Medium Frequency Voltage Ratio 2 Range 0 0 100 0 01 06 Medium Frequency 1 Range 0 10 650 00 Hz 01 07 Medium Frequency Voltage Ratio 1 Range 0 0 100 0 01 08 Minimum Frequency Range 0 10 650 00 Hz...

Page 90: ...points B C can be adjusted by parameter 01 10 to improve the output torque Calculation of B C point voltage B point voltage Xb maximum output voltage C point voltage Xc maximum output voltage Xb Xc se...

Page 91: ...nsation can be used to correct the speed Motor slip Motor synchronization speed Motor Rated Speed Motor synchronization speed Marked on the motor nameplate Note 02 00 02 01 differs with the inverter c...

Page 92: ...s 00 02 00 03 1 00 04 2 Preset Speed 0 Parameter 5 02 3 Preset Speed 1 Parameter 5 03 4 Preset Speed 2 Parameter 5 05 5 Preset Speed 3 Parameter 5 09 6 JOG Forward Command Parameters 00 18 00 20 7 JOG...

Page 93: ...rom two inputs S1 S2 Set 00 04 1 S1 03 00 0 RUN STOP S2 03 01 1 REV FWD E510 S1 S2 COM RUN STOP REV FWD S1 ON OFF FWD REV S2 T Hz ON OFF 1C 3 wire method Example Two separate push buttons for RUN STOP...

Page 94: ...l B 3 terminal C 4 terminal D 5 Frequency Acc time Dec time speed 0 OFF OFF OFF OFF 05 01 05 17 05 18 speed 1 OFF OFF OFF ON 05 02 05 19 05 20 speed 2 OFF OFF ON OFF 05 03 05 21 05 22 speed 3 OFF OFF...

Page 95: ...ingly and in relation to settings for parameter 03 06 and 3 07 until Zero speed is reached Refer to group 3 parameter description Note The UP DOWN target frequency is determined by the time that the s...

Page 96: ...Command S1 RUN STOP ON OFF ON OFF T Hz 7 03 00 03 05 12 Main Alternative Run Source Select When an input terminal is set to function 12 and is turned on the run command source is according to paramete...

Page 97: ...me as the speed of speed search 16 03 00 03 05 21 Reset PID Integral value to Zero When the extermal terminals S1 to S6 set to 22 after turning it on then off once the counter value increases by 1 17...

Page 98: ...erter will lose its warranty 03 06 Up Down Frequency Step Range 0 00 5 00 Hz Example S1 03 00 8 Up frequency command S2 03 01 9 Down frequency command 03 06 Hz Mode1 UP or DOWN input terminals are tur...

Page 99: ...tting long scan time periods results in slower response times Note Terminal SF is for safety switch SF can cut off the inverter voltage output 03 09 S1 S5 Input Type Selection NO NC Range xxxx0 S1 NO...

Page 100: ...tput relay RY function descriptions 1 03 11 03 12 0 RY will be ON with Run signal 2 03 11 03 12 1 RY will be ON with inverter Faults 3 03 11 03 12 2 RY will be ON when Preset frequency 03 13 Preset fr...

Page 101: ...15 Preset output current reached Range 0 1 15 0 A 03 16 Preset output Current detection delay Time Range 0 1 10 0 Sec 03 11 13 RY1 will be on as soon as the output current value preset current settin...

Page 102: ...and 03 11 13 Hz T ON OFF RUN STOP 03 19 Relay Output Status Type Range 0 A Normally open 1 B Normally close When 03 19 0 When the set conditions of 03 11 03 12 are met relay contact is closed otherwis...

Page 103: ...tput Contact action Example 03 22 is set to 5 When the counts reach 5 multi function RELAY output Contact action 03 23 Specifies the Count Reaches the Set Range 0 9999 When the count value Increases f...

Page 104: ...mA F Hz 00 12 I 4 20 4 mA Voltage Input Mode V 2 v AI 2 10V F Hz 00 12 V 2 10 2 v 04 01 AI1 Signal Verification Scan Rate Range 1 200 2msec 04 02 AI1 Gain Range 0 1000 04 03 AI1 Bias Range 0 100 04 04...

Page 105: ...04 03 04 04 04 05 A 100 50 0 0 C 100 50 0 1 B 100 0 0 0 D 100 0 0 1 60Hz 30Hz 0Hz 0V 5V 10V Hz V 04 03 Bias 100 50 0 Upper Frequency A B 60Hz 30Hz 0Hz 0V 5V 10V Hz V 100 50 0 C D 04 03 Bias 2 Negativ...

Page 106: ...nput scaling and modification are shown in following figures 7 8 9 10 Figure7 Figure8 04 02 04 03 04 04 04 05 04 02 04 03 04 04 04 05 a 50 50 0 0 c 50 50 0 1 b 200 50 0 0 d 200 50 0 1 60Hz 30Hz 0Hz 0V...

Page 107: ...same as the examples shown previously for Analog Voltage Input AI1 parameters 4 02 to 4 05 Note the max output voltage is 10V due to the hardware of the circuit Use external devices that require a max...

Page 108: ...z 10V AGND AI1 AI2 Ratio C C B A Ratio B Ratio A Master Parameter Preset A B C 00 05 2 00 05 2 00 05 2 00 12 100 00 12 200 00 12 50 04 16 1 04 16 1 04 16 1 A B C 50Hz 100Hz 200Hz A B C Ratio C Ratio A...

Page 109: ...me 05 24 Preset Speed 3 Deceleration time 05 25 Preset Speed 4 Acceleration time 05 26 Preset Speed 4 Deceleration time 05 27 Preset Speed 5 Acceleration time 05 28 Preset Speed 5 Deceleration time 05...

Page 110: ...hz when preset V F patterns are selected by 01 00 18 Example 01 00 18 01 02 50 hz 05 02 10 hz preset speed1 05 19 5 s Acc time 05 20 20 s Dec time Preset speed 1 Actual Acc time 05 19 10 1 01 02 Hz s...

Page 111: ...ff acceleration and deceleration times for each cycle can be calculated as below time unit is in seconds a 05 17 05 01 01 02 b 05 18 05 01 01 02 c 05 19 05 02 01 02 d 05 20 05 02 01 02 Unit sec Mode2...

Page 112: ...02 i 05 28 05 06 01 02 Unit sec 06 Auto Run Auto Sequencer Function 06 00 Auto Run sequencer mode selection Range 0 Disabled 1 Single cycle Continues to run from the unfinished step if restarted 2 Pe...

Page 113: ...ning Time Setting14 06 31 Auto_ Run Mode Running Time Setting15 Range 0 00 3600 0 Sec 06 32 Auto_ Run Mode Running Direction 0 06 33 Auto_ Run Mode Running Direction1 06 34 Auto_ Run Mode Running Dire...

Page 114: ...e Run Time 06 16 20 s 06 17 25 s 06 18 30 s 06 19 40 s Direction 06 32 1 06 33 1 06 34 1 FWD 06 35 2 REV Unused Sequence Parameters 06 04 06 15 0 Hz 06 20 06 31 0 s 06 36 06 47 0 05 01 06 01 06 02 06...

Page 115: ...Example 4 5 Auto_Run Mode 06 00 1 3 After a restart continues to run from the unfinished step Auto_Run Mode 6 00 4 6 After a restart it will begin a new cycle 06 00 1 3 4 6 Output Frequency time Outpu...

Page 116: ...the inverter will run with half frequency before power loss and restarts after an internal delay of 0 5 seconds 07 02 0 07 01 0 After a fault trip the inverter will run with half frequency before pow...

Page 117: ...Motor will be controlled to accelerate from the present speed to the target speed 07 11 1 The inverter restart from 0 speed to set frequency in acceleration time when auto restart 07 12 Power loss ri...

Page 118: ...Oouput When 07 14 0 PN Voltage below 190V KEB function work T 0 Deceleration Time set by 07 14 Note 1 When 07 14 0 the momentary power loss and restart is disabled the inverter will do KEB function 2...

Page 119: ...ring continuous Run to prevent over current OC C trips If trip prevention during continuous Run is enabled and an over current occurs due the load such as a sudden transient load then the output frequ...

Page 120: ...08 08 1 Input voltage fluctuations will cause fluctuations on output voltage 08 08 2 AVR is disabled during stopping to avoid an increase in stopping time 08 08 3 AVR is disabled only during decelerat...

Page 121: ...e Mode Range 0 Invalid 1 Effective Over Torque is detected when the output torque level exceeds the level set in Parameter 08 15 Inverter rated torque is 100 and if it is detected for a duration of ti...

Page 122: ...9 06 Communication time out detection time Range 0 0 25 5 s 09 07 Communication time out operation selection Range 0 Stop in deceleration time 1 and show COT after communication timeout 1 Stop in free...

Page 123: ...2 External Ai2 Analog Signal Input 3 Communication setting Frequency Note 10 00 and 10 01 can not be set to the same value 10 02 PID Keypad Input Range 0 0 100 0 10 03 PID Mode Selection 0 PID Functi...

Page 124: ...10 11 1 On feed back loss detection continue running and display PDER 10 11 2 On feed back loss detection stop and display PDER 10 12 Feedback Loss Detection Level Range 0 100 10 12 is the level for s...

Page 125: ...p threshold frequency inverter will enter the PID mode again as shown in the timing diagram below 10 18 Hz T 10 19 10 17 10 20 PID output frequency Actual output frequency Wake up frequency Sleep freq...

Page 126: ...3 phase PWM Modulation Three Output transistors on at the same time Full Duty Mode 1 2 phase PWM Modulation Two output transistors on at the same time 2 3 Duty Mode 2 Random PWM Modulation This modula...

Page 127: ...he Maximum output frequency of motor 01 02 Please refer to the parameter 00 14 00 15 00 16 00 17 11 08 Skip frequency 1 11 09 Skip frequency 2 11 10 Skip frequency 3 Range 0 00 650 00 Hz 11 11 Skip fr...

Page 128: ...onstant speed Set value of 11 14 t t In Regeneration avoidance operation Vpn DCV outputfre quency Hz Example Regeneration avoidance during deceleration t t Vpn DCV outputfre quency Hz Set value of 11...

Page 129: ...ficant digit Note MSD of parameter 12 00 sets the power on display other digits set user selected displays 12 01 PID Feedback Display format Range 0 Displayed in Integer xxx 1 One Decimal Place xx x 2...

Page 130: ...e alarm of control circuit capacitors is valid Range xx0xx life alarm of main circuit capacitors is invalid xx1xx life alarm of main circuit capacitors is valid Example set 12 06 00111 if inrush curre...

Page 131: ...hen all three fault registers will be cleared and the display for each register will change to 1 2 3 E g fault log content is 1 OC C this indicates the latest fault is OC C etc 13 03 Accumulated Inver...

Page 132: ...Lifting Password EN T or EN T Password successfully lifted Password failed to lift or EN T 13 08 Reset Drive to Factory Settings Range 1150 Reset to factory setting 50Hz system 1160 Reset to factory s...

Page 133: ...lue1 of C5 14 21 Setting value1 of C6 14 22 Setting value1 of C7 14 23 Setting value1 of C8 Range 0 65535 C1 C8 is 8 COUNTER of built in PLC 14 24 Setting value1 of AS1 14 25 Setting value2 of AS1 14...

Page 134: ...nt value of T7 mode 7 15 14 Current value of T8 15 15 Current value of T8 mode 7 Range 0 9999 15 16 Current value of C1 15 17 Current value of C2 15 18 Current value of C3 15 19 Current value of C4 15...

Page 135: ...ruction T T t T1 T8 t1 t8 Analog Comparing Instruction G G g G1 G8 g1 g8 Encoder Comparing Instruction F F f F1 F8 f1 f8 ADD DEC Instruction AS AS1 4 Mul DIV Instruction MD MD1 4 Description for Speci...

Page 136: ...ple 2 i1 d Q1 I1 i1 d1 OFF OFF ON ON OFF OFF One complete scan period ON OFF ON Q1 OFF ON OFF I1 is the reverse phase of i1 NORMAL Output I1 Q1 I1 OFF ON OFF Q1 OFF ON OFF SET Output I1 Q1 I1 OFF ON O...

Page 137: ...sent Counting Value g Target Setting Value AS1 AS4 MD1 MD4 T1 T8 C 1 C8 V1 V7 count 0 65535 h Code of the counter C1 C4 total 4 groups Mode 1 The count value is locked to the set value Off electricity...

Page 138: ...C3 C3 Q1 q1 M2 m1 M2 2 Counter Mode 2 1 ON OFF 2 5 4 0 19 19 20 20 21 21 20 20 19 18 18 19 19 20 0 20 20 20 Input count pulse 2 3 6 OFF ON ON ON OFF OFF OFF ON ON 19 Note Under this Mode the counting...

Page 139: ...switch 2 Timer Symbol Description c Timing Mode 1 7 Timing unit 1 0 0 999 9 sec 2 0 9999 sec d 3 0 9999 min Use I1 f8 to RESET the timing value ON the counter is reset to zero and h OFF e OFF the cou...

Page 140: ...tput T1 T8 4 Enable reset relay Present value 0 3 Timer starts operating Enable reset relay Present value 0 t Target value set in the timer ON OFF ON OFF t t1 t2 t2 Enable reset relay 3 Timer Mode 3 O...

Page 141: ...able reset relay Present value 0 Timer starts operating Enable reset relay Present value 0 t Target value set in the timer t t t t 6 Timer Mode 6 FLASH Timer Mode 2 Timing enable relay Timing up outpu...

Page 142: ...1 C8 V 1 V7 count h Output terminals of analog comparator G1 G4 Analog Comparison Mode 1 3 1 Analog comparator mode 1 e g h ON G1 T1 The target value of G1 is determined by the present value of T1 1 4...

Page 143: ...V3 V4 V5 f Selected Preset frequency for constant or V3 V4 V5 g Acceleration Time ACC Time h Deceleration Time DEC Time i Instruction code of operation F1 F8 Total 8Groups Sample I1 F1 F1 Q1 ON OFF of...

Page 144: ...mple I1 AS1 Q1 ON OFF of I1 controls the Run Stop status of AS1 5702 6553 4536 5387 AS1 M1 M1 is coil error if the RESULT is more than the upper limit 65535 or Below the lower limit 0 M1 is ON Q1is ON...

Page 145: ...1 MD1 Q1 ON OFF of I1 controls the Run Stop status of MD1 5014 345 654 45 MD1 M1 M1 is coil error if the RESULT is more than the upper limit 65535 or Below the lower limit 0 M1 is ON Q1 is ON Input un...

Page 146: ...or circuit malfunction Consult with the supplier Faults which can be recovered manually and automatically Display content Cause Corrective action OC A Over current at acceleration 1 Acceleration time...

Page 147: ...ctive action OC Over current during stop Detection circuit malfunction Consult with the supplier OL1 Motor overload loading too large Consider increasing the Motor capacity OL2 Inverter overload Exces...

Page 148: ...Can not be modified during operation refer to the parameter list 1 The or is available for modifying the parameter only when 00 05 00 06 0 2 Modify the parameter in STOP mode Err2 Parameter setting e...

Page 149: ...ase and re activate the run contact to restart the inverter E S External Rapid stop When external rapid stop input is activated the inverter will decelerate to stop and the display will flash with E S...

Page 150: ...on of the load 2 Consider increasing the capacities of the inverter and the motor 1 Consider adding an AC reactor at the power input side if using single phase power Motor speed varies unusually Is th...

Page 151: ...s fault known Symptoms other than burn out damage or fuse meltdown in the inverter Any Symptoms of burn out and damage Is the main circuit DM intact Fault signal Is the fuse intact Is the main circuit...

Page 152: ...Are there voltage outputs at terminals U V and W Is there any fault display Are output currents of each phase even The inverter is OK Perform detailed check and consult with the supplier Replace the...

Page 153: ...in circuit I G B T working Any visual abnormalities Is the current detector OK Any abnormal indications Is the inverter operation OK after board replacement Replace the current controller Replace cont...

Page 154: ...Is the main circuit fuse intact Any visual abnormalities Any abnormal indications Is the inverter operation OK after board replacement Replace the control board Perform detailed check and consult wit...

Page 155: ...peration switch in UN Are there outputs between the U V and W terminals of the motor Are outputs between U V W the same 1 Motor 2 Motor faults 3 Incorrect wiring INVfault INVfault The operation switch...

Page 156: ...creasing the capacities of the inverter and m otor M otor O verheating Is m otor running at low speed for a long tim e Is m otor voltage betw een U V V W W U correct Is there any deterrence preventing...

Page 157: ...out inspection Disconnect power after approximately 5 minutes to make sure no voltage is present on the output terminals before any inspection or maintenance Checking period Items Details Daily 1Year...

Page 158: ...ce capacitor or inverter Any dust or debris Visual check Correct component condition Clean components Power component Check resistance between each terminals Measure with a multi tester No short circu...

Page 159: ...and the correct ventilation is provided For replacement of a failed or damaged inverter consult with the local supplier Ensure that the installation area is free from dust and any other contamination...

Page 160: ...3 7 5 3 6 405 10 2 2 408 16 0 1 42 410 20 0 1 06 415 30 0 0 7 420 40 0 53 425 50 0 42 6 2 Electromagnetic Contactor Circuit Breaker Model E510 XXX Molded case circuit breaker made by TECO Magnetic con...

Page 161: ...0 4 60 200 8 214 201 1 0 75 60 200 8 117 202 2 1 5 150 100 10 117 203 3 2 2 200 70 9 112 205 5 3 7 300 40 8 117 208 7 5 5 5 500 25 8 123 210 10 7 5 600 20 8 117 215 15 11 2400 17 10 100 220 20 15 300...

Page 162: ...ives Do not perform work on the drive while wearing loose clothing jewelry or lack of eye protection Failure to comply could result in death or serious injury Remove all metal objects such as watches...

Page 163: ...s and insulation caps Orders can be placed with a Teco representative or directly with the Teco sales department Closed Loop Crimp Terminal Size Do not modify the drive circuitry Failure to comply cou...

Page 164: ...V 63A 420 XXXX Bussmann 80FE 690V 80A 425 XXXX FERRAZ SHAWMUT A50QS100 4 500V 100A Drive Model E510 Fuse Type Model Fuse Ampere Rating A Motor Overtemperature Protection Motor overtemperature protecti...

Page 165: ...motor such as connecting a thermal overload relay to the power line of each motor Setting 08 12 1 To protect HVAC load FANPUMP so on as long as the load is less than 113 rated current the motor contin...

Page 166: ...2 04 16 05 40 00 12 03 03 05 00 05 41 00 13 03 04 05 01 05 42 00 14 03 05 05 02 05 43 00 15 03 06 05 03 05 44 00 16 03 07 05 04 05 45 00 17 03 08 05 05 05 46 00 18 03 09 05 06 05 47 00 19 03 10 05 07...

Page 167: ...06 39 09 05 12 03 14 26 06 40 09 06 12 04 14 27 06 41 09 07 12 05 14 28 06 42 09 08 12 06 14 29 06 43 09 09 12 07 14 30 06 44 10 00 12 08 14 31 06 45 10 01 12 09 14 32 06 46 10 02 12 10 14 33 06 47 1...

Page 168: ...ent Parameter code Setting content Parameter code Setting content Parameter code Setting content 15 09 15 21 15 10 15 22 15 11 15 23 15 12 15 24 15 13 15 25 15 14 15 26 15 15 15 27 15 16 15 28 15 17 1...

Page 169: ...e A B A B A B A B Response Request The network is terminated at each end with an external terminating resistor 120 1 4w 1 2 Data format ASCII MODE STX 3AH Start bit 3AH Address Hi Address Lo Communica...

Page 170: ...request 1 3 SLAVE Address 00H Broadcast to all the drivers 01H to the No 01 Drivers 0FH to the No 15 Drivers 10H to the No 16 Drivers and so on Max to 32 20H 1 4 Function Code 03H Read the register c...

Page 171: ...0000 0001 putting the result in the CRC register 5 Repeat Steps 3 and 4 until 8 shifts been performed When this is done a complete 8 bit byteWill be processed 6 Repeat Steps 2 through 5 for next 8 bit...

Page 172: ...6 CRC 16 Low CDH 5 Exception code 1 2 LRC Check 8 CR END LF Under communication linking the driver responses the Exception Code and send Function Code AND 80H to main system if there is error happened...

Page 173: ...ion CommandS3 1 ON 0 OFF 9 Multi function CommandS4 1 ON 0 OFF A Multi function CommandS5 1 ON 0 OFF B Multi function CommandS6 1 ON 0 OFF C Relay R1 1 ON 0 OFF D Relay R2 1 ON 0 OFF 2501H E F Reserve...

Page 174: ...09 EPR 29 Keypad operation error Err1 10 ATER 30 Parameter setting error Err2 11 OL3 31 Err4 12 Inverter over load OL2 32 Communication failure Err5 13 Motor over load OL1 33 Communication failure Err...

Page 175: ...Hz 2525H Output voltage command 10 1V 2526H DC voltage command 1 1V 2527H Output current 10 1A 2528H reserved 2529H Output torque 252AH PID feedback 100 fmax 10 1 252BH PID input 100 fmax 10 1 252CH T...

Page 176: ...ss 31H SLAVE Address 31H SLAVE Address 30H 30H 38H 33H Function Code 33H Function Code 33H Function Code 41H 30H 35H 30H 32H DATA Number 32H Error Code 32H 31H 33H Start Address 37H LRC CHECK 30H 37H...

Page 177: ...n Code 38H Function Code 38H Function Code 30H 30H 32H 30H 30H 30H Error Code 30H 30H 37H 30H Test Code 30H Test Code 35H LRC CHEC 0DH 41H 41H 0AH END 35H 35H 33H 33H 37H DATA 37H DATA 31H 31H 42H LRC...

Page 178: ...on Code 36H Function Code 36H Function Code 41H 41H 35H 30H 30H 32H Error Code 30H 30H 32H Start Address 32H Start Address LRC CHECK 0DH 31H 31H 0AH END 37H 37H 37H 37H 30H DATA 30H DATA LRC CHECK LRC...

Page 179: ...forward run at frequency reference 60 0HZ ASCII Mode Instruction Message Response Message Normal Response Fault 3AH STX 3AH STX 3AH STX 30H 30H 30H 31H SLAVE Address 31H SLAVE Address 31H SLAVE Addre...

Page 180: ...nction Code 10H Function Code 90H High A0H High A0H Error Code 52H Start Address Low 01H Start Address Low 01H High CDH High 00H High 00H CRC 16 Low FDH Quantity Low 02H Quantity Low 02H DATA Number 0...

Page 181: ...1H 02 01 0002H 00 02 0102H 01 02 0202H 02 02 0003H 00 03 0103H 01 03 0203H 02 03 0004H 00 04 0104H 01 04 0204H 02 04 0005H 00 05 0105H 01 05 0205H 02 05 0006H 00 06 0106H 01 06 0206H 02 06 0007H 00 07...

Page 182: ...09H 03 09 0409H 04 09 0509H 05 09 030AH 03 10 040AH 04 10 050AH 05 10 030BH 03 11 040BH 04 11 050BH 05 11 030CH 03 12 040CH 04 12 050CH 05 12 030DH 03 13 040DH 04 13 050DH 05 13 030EH 03 14 040EH 04 1...

Page 183: ...800H 08 00 0601H 06 01 0701H 07 01 0801H 08 01 0602H 06 02 0702H 07 02 0802H 08 02 0603H 06 03 0703H 07 03 0803H 08 03 0604H 06 04 0704H 07 04 0804H 08 04 0605H 06 05 0705H 07 05 0805H 08 05 0606H 06...

Page 184: ...13H 06 19 0614H 06 20 0615H 06 21 0616H 06 22 0617H 06 23 0618H 06 24 0619H 06 25 061AH 06 26 061BH 06 27 061CH 06 28 061DH 06 29 061EH 06 30 061FH 06 31 0620H 06 32 0621H 06 33 0622H 06 34 0623H 06 3...

Page 185: ...04H 10 04 0B04H 11 04 0905H 09 05 0A05H 10 05 0B05H 11 05 0906H 09 06 0A06H 10 06 0B06H 11 06 0907H 09 07 0A07H 10 07 0B07H 11 07 0908H 09 08 0A08H 10 08 0B08H 11 08 0909H 09 09 0A09H 10 09 0B09H 11 0...

Page 186: ...13 00 0E20H 15 32 0C01H 12 01 0D01H 13 01 0C02H 12 02 0D02H 13 02 0C03H 12 03 0D03H 13 03 0C04H 12 04 0D04H 13 04 0C05H 12 05 0D05H 13 05 0C06H 12 06 0D06H 13 06 0C07H 12 07 0D07H 13 07 0C08H 12 08 0...

Page 187: ...A28Fh 48words Add Subtract code A290h A2A3h 20words Multiple Division code A2A4h A2B7h 20words Timer mode7 Set Value data type selection A2B8h 1word The final output detection judgement for ladder re...

Page 188: ...45Ah Counter Bit Last state Operation Control Bit A45Bh AS Bit MD Bit A45Ch PLC Operation instruction RUN STOP A600h Clear all memory A601h Ladder Component Arrangement mode X1 X12 Contact Component Y...

Page 189: ...L C3 C2 C1 C0 N3 N2 N1 N0 A003h X7 H C3 C2 C1 C0 N3 N2 N1 N0 X8 L C3 C2 C1 C0 N3 N2 N1 N0 A004h X9 H C3 C2 C1 C0 N3 N2 N1 N0 X10 L C3 C2 C1 C0 N3 N2 N1 N0 A005h X11 H C3 C2 C1 C0 N3 N2 N1 N0 X12 L C3...

Page 190: ...11h Y3 A01Bh Y3 Y4 Y4 A012h V1 V4 A01Ch V1 V4 V5 V8 V5 V8 A013h V9 V12 A01Dh V9 V12 2 reserve 3 reserve Page Address Location Page Address Location A01Eh X1 A028h X1 X2 X2 A01Fh X3 A029h X3 X4 X4 A020...

Page 191: ...C3 C2 C1 C0 N3 N2 N1 N0 X8 Byte C3 C2 C1 C0 N3 N2 N1 N0 A036h X9 Byte C3 C2 C1 C0 N3 N2 N1 N0 X10 Byte C3 C2 C1 C0 N3 N2 N1 N0 A037h X11 Byte C3 C2 C1 C0 N3 N2 N1 N0 X12 Byte C3 C2 C1 C0 N3 N2 N1 N0 A...

Page 192: ...3h Y3 A04Dh Y3 Y4 Y4 A044h V1 V4 A04Eh V1 V4 V5 V8 V5 V8 A045h V9 V12 A04Fh V9 V12 7 reserve 8 reserve Page Address Location Page Address Location A050h X1 A05Ah X1 X2 X2 A051h X3 A05Bh X3 X4 X4 A052h...

Page 193: ...App4 7 Page Start address Length word 10 A064 10 11 A06E 10 12 A078 10 13 A082 10 14 A08C 10 15 A096 10 16 A0A0 10 17 A0AA 10 18 A0B4 10 19 A0BE 10 20 A0C8 10...

Page 194: ...222h Timer4 A20Fh A213h Timer8 A223h A227h 2 Counter 8Byte A228h A247h 8groups Counter1 A228h A22Bh Counter5 A238h A23Bh Counter2 A22Ch A22Fh Counter6 A23Ch A23Fh Counter3 A230h A233h Counter7 A240h A...

Page 195: ...Control7 A284h A289h Control4 A272h A277h Control8 A28Ah A28Fh 5 Add Subtract 10bytes A290h A2A3h 4groups Add Subtract1 A290h A294h Add Subtract2 A295h A299h Add Subtract3 A29Ah A29Eh Add Subtract4 A2...

Page 196: ...600h CLEAR MEMORY A601h RUN STOP CLEAR PLC MEMORY RS PLC Operation instruction Bit 0 0 PLC stop 1 PLC Run C PLC ALL MEMORY CLEAR Bit 0 0 Disable 1 Enable X X X X X X X X X X X X X X X RS X X X X X X X...

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