TECO Tecomat Foxtrot CP-1004, System Design Manual

Page 1: ...System design guide Tecomat Foxtrot Programmable controller Teco a s Kolín Czech Republic Havlíčkova 260 Kolín 4 280 58 w ww ww w t te ec co om ma at t c co om m ...

Page 2: ...T PLC Foxtrot interfaces cables 14 1 1 6 TECOMAT Foxtrot PLC connection examples 19 2 FOXTROT peripheral modules 22 2 1 Expansion module IB 1301 22 2 2 Expansion module IR 1501 23 2 3 Expansion module OS 1401 24 2 4 Analog expansion module IT 1601 25 3 Bus TCL2 connections of peripheral modules 27 3 1 Connection of expansion modules to the FOXTROT system bus TCL2 with power supply 29 3 2 Connectio...

Page 3: ...e standard cage type fixed terminals with a spacing of 5 08 mm To handle the terminal a flat bladed screwdriver 3 5 mm wide can be used a cross screwdriver can be used too Table 1 1 1 Terminal parameters for basic module CP 1004 Terminal spacing 5 08 Terminal type Screw type cage terminal Length of stripped conductor mm 7 Conductor dimensions Fixing range mm2 0 08 2 5 Wire 1 mm2 0 5 2 5 Cable 2 mm...

Page 4: ...asic connection example for basic module CP 1004 Notes for connection 1 Groups of relay outputs DI0 2 and DI3 5 can switch the circuits supplied from various sources The groups are isolated by isolation corresponding to safe circuit isolation 2 The optional functions of DI AI inputs are set from the programming environment some connection examples are shown in the following chapters 3 The TCL2 bus...

Page 5: ...oltage circuits isolation of relay outputs from the internal circuits of the system is 4 kV AC Source parameters Usually most of power supply sources with 24V output stabilised voltage comply for suit An non stabilised power supply source can also be used but attention should be paid to the output voltage for a power supply source with a high output the output voltage might exceed the permissible ...

Page 6: ...c to counter 2 1 1 2 2 04 Bi directional counter UP1 DN1 Acc to counter 2 05 Counter with direction control CI1 U D1 Acc to counter 2 08 Incremental scanner without clearing and interception V1 G1 Acc to counter 2 1 1 2 3 14 Bi directional counter with clearing and interception UP DN RES MEM 15 Counter with direction control with clearing and interception CI U D RES MEM 18 Incremental scanner with...

Page 7: ...xample of scanner connection with pulse output for counter 1 as well as counter 2 Notes for connection 1 The inputs are realized as fixed with common pole terminal GND ATTENTION the terminal is galvanically connected with the negative terminal of power supply and signal ground of the interfaces TCL2 CIB and CH1 2 The inputs require connection with a pulse output with bounce treatment Pulse input 1...

Page 8: ...1 2 2 Connection example of a scanner with pulse outputs for counters 1 to 4 Notes for connection 1 The inputs are realized as fixed with common pole terminal GND ATTENTION the terminal is galvanically connected with the negative terminal of power supply and signal ground of the interfaces TCL2 CIB and CH1 2 The inputs require connection with a pulse output with bounce treatment Pulse Pulse Pulse ...

Page 9: ...ion 1 The inputs are realized as fixed with common pole terminal GND ATTENTION the terminal is galvanically connected with the negative terminal of power supply and signal ground of the interfaces TCL2 CIB and CH1 2 The module is designed for the connection of incremental position scanners rotational linear with a 24V output scanners with the 5V output cannot be connected In this mode they scan on...

Page 10: ...onnection 1 The inputs are realized as fixed with common pole terminal GND ATTENTION the terminal is galvanically connected with the negative terminal of power supply and signal ground of the interfaces TCL2 CIB and CH1 2 The module is designed for the connection of incremental position scanners rotational linear with a 24V output scanners with the 5V output cannot be connected In this mode they s...

Page 11: ...otes for connection 1 The signal ground GND of the interface is common for module supply the CIB and TCL2 buses it is also common for the negative common terminal of the DI AI inputs 2 The RTS signal is the control signal output which is used by some devices interface converters etc The use of the signal is described in the manual Serial communication of programmable logic controllers Tecomat TXV ...

Page 12: ...ensured by a built in converter and no external power supply is required Detailed information on the submodule its internal connection and setup are described in the documentation TXV 101 04 Table 1 1 3 2 Terminal board C connection of serial channel CH2 with fitted submodule MR 0114 Terminal board C Terminal Signal Type of signal Used as C1 5V power supply output C2 GND power supply signal ground...

Page 13: ...nnel 2 level MR 0151 interface CAN with galvanic isolation The MR 0151 submodule allows the connections of the PLC TECOMAT Foxtrot to the CAN network with transmission rates of 500 250 125 50 20 or 10 kBd It can be used in modes CAN CAS and CAB Table 1 1 3 5 Terminal board connection of serial channel with fitted submodule MR 0151 Terminal board C Terminal Signal Type of signal C1 5V power supply ...

Page 14: ...are either direct connecting cables UTP patch cables or crossed cables The direct TP cable is the most commonly used cable designed primarily for connection HUB terminal PC network card PLC Foxtrot etc It is standardly produced and available The cable is fitted by the RJ 45 connectors on both ends 8 pins Only 4 signals are functional for commonly used 10Base T interfaces the other conductors are n...

Page 15: ...recommended types PCEHY 4x2x0 5 PCEHY 4x2x0 6 manufacturer VUKI a s distributor ISOKAB s r o refer to chapter 3 6 2 FTP data cable class 5 manufacturer KABLO ELEKTRO a s Vrchlabí UNITRONIC EtherLine H CAT 5 manufacturer LAPP KABEL FTP Cat 5 manufacturer PRAKAB 1 1 5 4 Principles of installation for ETHERNET distribution General principles for installation of UTP cables When installing cables sharp...

Page 16: ...with the ground conductor of the power lines The UTP cables have to be in a sufficient distance 50 mm from any part of the low voltage circuits 230 VAC 1 1 5 5 Connection examples of ETHERNET networks Basic connection ETHERNET network realization PC PLC basic connection E g use of a notebook It is necessary to use the crossed cable TXN 102 06 for connection refer to Figure 1 1 5 2 Max 100 m Connec...

Page 17: ...e versa For more details see the documentation of the HUB used Cable length possibilities of creation of wide areas networks The following schemes show the maximum lengths of the cables and thus the range of the network of the systems for common ETHERNET 10Mbit distribution TP or coaxial Network with one HUB Each cable max 102 m Any HUB A wider network more HUBs Always max 3 HUBs between two arbit...

Page 18: ...Tecomat Foxtrot system design 18 32 Connection of HUBs through a coaxial cable again max 3 HUBs between two arbitrary systems 10Base 2 coaxial cable ...

Page 19: ...face is illustrated on Figure 1 1 6 2 The interconnection assumes two systems and thus the bus termination is realized on both sides In case of interconnection of more systems the termination terminals BT and BT will be connected only on the end systems connected to the bus Further parameters conductors principals of installation are valid according to the previous paragraphs relating to RS 485 PL...

Page 20: ...sub 9 FEMALE ZÁSUVKA PLECH KONEKTORU SHIELD RxD 2 CTS 8 RTS 7 DSR 6 DTR 4 GND 5 TxD 3 A1 A2 A3 A4 A5 A6 A7 A8 A9 TxD RxD RTS CH1 RS 232 GND 24 V DC Figure 1 1 6 4 Connection diagram of Foxtrot to PC interface RS 232 CH1 Module XL 0471 connection example for Foxtrot interface RS 485 If we require an interconnection of the Foxtrot communication channels e g realization of a PLC network with the RS 4...

Page 21: ...DULE XL 0471 RS 485 PE TxRx2 TxRx1 SHIELD TxRx1 TxRx2 TxRx1 TxRx1 GND2 GND1 GND1 A1 A2 A3 B1 B2 B3 G1 G2 C1 C2 C3 NEXT PLC BUS PREVIOUS PLC BUS PLC TxRx TxRx TxRx TxRx TxRx TxRx Figure 1 1 6 5 Connection diagram of the XL 0471 module connection of systems Foxtrot RS 485 ...

Page 22: ...n to the basic module and the groups of inputs are isolated among each other the status of each input is indicated on the front panel of the module A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 B8 B9 COM2 DI4 DI5 DI6 DI7 DI8 DI9 DI10 DI11 TCL2 TCL2 GND 24V COM1 DI0 DI1 DI2 DI3 TC LINE 24 V DC DIGITAL INPUTS DIGITAL INPUTS IB 1301 ADR 0 1 2 3 4 5 6 7 8 9 RUN BLK A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B...

Page 23: ...V AC 3 A the current through the common pole is max 10 A The inputs are galvanically isolated from the internal circuits power supply and communication to the basic module and the inputs are isolated from the outputs the status of each input is indicated on the front panel of the module L L 24 VDC A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 B8 B9 COM2 DO0 DO1 DO2 DO3 DO4 DO5 DO6 DO7 TCL2 TCL2 ...

Page 24: ...e status of each input is indicated on the front panel of the module L L 24 VDC A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 B8 B9 VDO DO4 DO5 DO6 DO7 DO8 DO9 DO10 DO11 TCL2 TCL2 GND 24V COM1 DO0 DO1 DO2 DO3 TC LINE 24 V DC DIGITAL OUTPUTS DIGITAL OUTPUTS OS 1401 ADR 0 1 2 3 4 5 6 7 8 9 RUN BLK Figure 2 3 1 Basic connection diagram of the OS 1401 module Notes for connection 1 The outputs close ...

Page 25: ...ured value conversion to engineering units etc The analog outputs have a resolution of 10 bit voltage 0 10V The analog inputs and outputs are galvanically isolated from the internal circuits and the status of each input is indicated on the module panel 24 VAC A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 B8 B9 AGND AI0 AI1 AI2 AI3 AI4 AI5 AI6 AI7 TCL2 TCL2 GND 24V AGND AO0 AO1 AGND Vref TC LINE ...

Page 26: ...ge of 10 0 V which is available for supplying of passive resistance sensors by means of an external serial resistor 3 The passive resistance sensors connected with two wires are supplied through a 7k5 resistor from the Vref terminal The resistor has to b e fitted outside the module in the switchgear 4 The current ranges 20 mA etc can be switched over from the Mosaic programming environment the mod...

Page 27: ...tandard ST ST patch cables An optical cable ensures galvanic isolation and therefore an independent power supply source has to be used for supplying the following module A detailed procedure for the calculation of maximum lengths of the optical cables is described in the documentation TXV 004 02 chapter 3 3 The following table summarizes the features of possible interconnections of the Foxtrot mod...

Page 28: ...nces the best solution Since the lengths of the individual segments are summed up to kilometre distances of the bus of the entire system can be achieved The optical cable ensures galvanic isolation and therefore a power supply source has to be installed in each module a group of modules connected by the optical cable A detailed procedure for the calculation of maximum lengths of the optical cables...

Page 29: ... CIB1 TxD RxD RTS TC LINE 24 V DC CIB LINE CH1 RS 232 COM1 DO0 DO1 DO2 COM2 DO3 DO4 DO5 DIGITAL OUTPUTS GND DI0 DI1 DI2 DI3 DI4 DIGITAL SPECIAL INPUTS DIGITAL ANALOG INPUTS AI0 DI5 AI1 DI6 AI2 DI7 AI3 5V CH2 OPTIONAL SUBMODULE e g RS 232 RS 485 5V GND GND RTS BT BT CTS TxRx TxRx RxD TxD TxRx TxRx A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 B8 B9 COM2 DI4 DI5 DI6 DI7 DI8 DI9 DI10 DI11 TCL2 TCL2...

Page 30: ... INPUTS DIGITAL ANALOG INPUTS AI0 DI5 AI1 DI6 AI2 DI7 AI3 5V CH2 OPTIONAL SUBMODULE e g RS 232 RS 485 5V GND GND RTS BT BT CTS TxRx TxRx RxD TxD TxRx TxRx A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 B8 B9 COM2 DO0 DO1 DO2 DO3 DO4 DO5 DO6 DO7 TCL2 TCL2 GND 24V COM1 DI0 DI1 DI2 DI3 TC LINE 24 V DC DIGITAL INPUTS DIGITAL OUTPUTS IR 1501 ADR 0 1 2 3 4 5 6 7 8 9 RUN BLK L1 L2 L1 L2 24 VDC 24 VDC A1...

Page 31: ...DO2 COM2 DO3 DO4 DO5 DIGITAL OUTPUTS GND DI0 DI1 DI2 DI3 DI4 DIGITAL SPECIAL INPUTS DIGITAL ANALOG INPUTS AI0 DI5 AI1 DI6 AI2 DI7 AI3 5V CH2 OPTIONAL SUBMODULE e g RS 232 RS 485 5V GND GND RTS BT BT CTS TxRx TxRx RxD TxD TxRx TxRx A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 B8 B9 COM2 DO0 DO1 DO2 DO3 DO4 DO5 DO6 DO7 TCL2 TCL2 GND 24V COM1 DI0 DI1 DI2 DI3 TC LINE 24 V DC DIGITAL INPUTS DIGITAL ...

Page 32: ... DI4 DIGITAL SPECIAL INPUTS DIGITAL ANALOG INPUTS AI0 DI5 AI1 DI6 AI2 DI7 AI3 5V CH2 OPTIONAL SUBMODULE e g RS 232 RS 485 5V GND GND RTS BT BT CTS TxRx TxRx RxD TxD TxRx TxRx L1 L2 L3 L1 L2 L3 24 VDC 24 VDC 24 VDC A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 B8 B9 VDO DO4 DO5 DO6 DO7 DO8 DO9 DO10 DO11 TCL2 TCL2 GND 24V COM1 DO0 DO1 DO2 DO3 TC LINE 24 V DC DIGITAL OUTPUTS DIGITAL OUTPUTS OS 1401...