22
ASSEMBLY PROCEDURE
NOTE:
It is critical to support the starter on a deep
well socket to prevent damage.
1. Reverse the disassembly procedure. The starter
dogs with the dog springs must snap back to the
center of the pulley (disengaged position). When
the rope is pulled, the tabs on the retainer must be
positioned so that they will force the starter dogs
to engage the starter cup. (diag. 7 & 8)
2. Always replace the center spring pin with a new
one upon reassembly. Place the two new plastic
washers between the center leg of the starter and
the retainer. New plastic washers are provided with
a new center spring pin. Discard the old plastic
washer.
3. Place the rewind on a flat surface and drive the
new center pin in until it is within 1/8" (3.175 mm)
of the top of the starter.
NOTE:
DO NOT DRIVE THE CENTER PIN IN TOO
FAR.
The retainer will bend and the starter dogs will not
engage the starter cup. On the stamped steel starter
the center pin should be driven in until it contacts
the shoulder in the starter body.
4. Wind the starter pulley counterclockwise four or
five turns to pre-load the recoil spring, thread the
rope through the starter housing eyelet and tie a
temporary knot in the rope. Reattach the starter
handle to the rope using a left-hand knot. Untie
the temporary knot and allow the rope to recoil.
VERTICAL PULL STARTER HORIZONTAL
ENGAGEMENT TYPE
DISASSEMBLY PROCEDURE
1. Remove the handle and relieve the starter spring
tension by allowing the rope to slip past the rope
clip.
2. Remove the spring cover by carefully removing
the two small screws. Carefully take out the spring.
3. Remove the center hub screw and the spring hub.
4. Lift off the gear and pulley assembly. Disassemble
the pulley assembly by removing the snap ring
and washer (diag. 13).
5. Remove the starter rope if necessary. Replace all
worn or damaged parts.
EYELET
HOLE IN PULLEY
SPRING & KEEPER
ASSY.
DOG SPRING
RETAINER SCREW
RETAINER
PULLEY
DOG
HOUSING
STARTER DOG
ROPE
SPRING
COVER
SCREW
HANDLE
ROPE CLIP
SPRING HUB
SCREW
GEAR
PULLEY
THRUST
W
ASHER
AND SNAP SCREW
BRAKE SPRING
MOUNTING
BRACKET
HANDLE ASSY.
ROPE
BRAKE SPRING
BRAKE SPRING
Summary of Contents for AH520 -
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