TEDA KT14000, Maintenance And Operation Manual

Page 1: ...MODEL KT14 000 CASING POWER TONG Ver 2017 Yancheng Teda Drilling and Production Equipment Co Ltd...

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Page 3: ...de of tong body opening Don t touch the running parts with hands when the tong is running Don t touch the running parts with hands when the tong is running Keep sundries out of the working area The pu...

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Page 5: ...the shell increasing the strength The jaws are cast with precise technology artistic and strong 1 8 With hydraulic torque indicator and also installation interface convenient to realize the computer...

Page 6: ...ng can choose to use spring lift bucket combined tong can choose to use hydraulic lift bucket The height of power tongs should be equal to the average height of connectors for tripping string 3 2 2 Le...

Page 7: ...ich is 1 4 6 35 mm away from cylinder end it is necessary to add oil When it is necessary to add oil remove quick connector from torque cylinder and insert it into the quick connector which is on the...

Page 8: ...afety door buckle and latch seat on the shell may be regulated through adjusting turning angle of eccentric shaft for minimum clearance for normal opening of safety door 5 Learn operation sequence and...

Page 9: ...asing pipe b Close the safety door completely c Put the reversing shaft into the reversing hole shown in the Fig below Shift transmission into high gear Push the hand control vale rod to the casing tu...

Page 10: ...power unit engine operator s manual Prior to starting engine an inspection should be made to assure proper lube oil level in the engine and hydraulic oil level in the hydraulic reservoir Open the by...

Page 11: ...onnel 4 1 Cleaning The centralizing roller 2 of the upper panel and open gear should be thoroughly cleaned with a good petroleum base cleaning agent after each job prior to storage One month later aft...

Page 12: ...y and small idle gear assembly should grease as following Fig 4 2 4Apply grease to the reversing shaft through the shaft seat mouth 4 3 Adjustments 4 3 1Gear shifting adjustment If the groove skipping...

Page 13: ...h has eight positioning holes located on a 360 degree bolt circle To make any adjustment in door alignment the 3 8 hex head bolt located at the top and bottom latch shaft sleeve should be removed firs...

Page 14: ...cured to the shifting shaft by one hex jam nut 3 8 1 and one nut on the bottom of the yoke These nuts should be checked after each job This can be accomplished by removing the clutch inspection plate...

Page 15: ...careful note of the bearing shims which align the doors At reassemble of the doors after overhaul it will still be necessary to reassemble door bearing shims in the same sequence to assure desired doo...

Page 16: ...ydraulic motor or of the reversing valve 3 Insufficient oil in the torque cylinder or the sealing ring worn out 4 Torque gauge failure l Deal with it according to the instruction of hydraulic power st...

Page 17: ...rt table Fig 1 Table 1 Fig 1 Table 1 KT14000 assembly detailed part table Item P N Drawing No Description Qty 1 KT14000 01 KHT9625 1 17 2 Hydraulic spring lifter assembly 1 2 KT14000 02 KHT14 1 Master...

Page 18: ...Model KT14000 power casing tong maintenance and operation manual YANCHENG TEDA DRILLING PRODUCTION EQUIPMENT CO LTD 14 7 2Master tong assembly and detailed part table Fig 2 Table 2 Fig 2...

Page 19: ...0Y 2 1 Centralizing assembly roller 1 10 7 KT14000 14 KHT14 1 3 Small idler gear assembly 2 8 KT14000 15 KHT14 1 4 Big idler gear assembly 2 9 KT14000 16 KHT14 1 11 Gear shifting assembly below 1 10 K...

Page 20: ...mbly detailed part table Item P N Drawing No Description Qty 1 KT14000 100 Hexagon bolt 3 8 1 1 2 KT14000 101 Spring washer 3 8 1 3 KT14000 102 Flat washer3 8 1 4 KT14000 103 TQ508 70Y 1 1 4 Hand shan...

Page 21: ...KHT14 1 1 1 12 Jaw plate assembly 12 5 2 KT14000 42 KHT14 1 1 1 13 Jaw plate assembly 13 4 1 2 2 KT14000 43 KHT14 1 1 1 14 Jaw plate assembly 14 4 2 KT14000 44 KHT14 1 1 1 15 Jaw plate assembly 15 9 7...

Page 22: ...Model KT14000 power casing tong maintenance and operation manual YANCHENG TEDA DRILLING PRODUCTION EQUIPMENT CO LTD 18 7 4 Shell and accessory and detailed part table Fig 4 Table 4 Fig 4...

Page 23: ...sher 3 8 54 12 KT14000 148 TQ340 35Y 1 3 02 Brake band block 4 13 KT14000 47 TQ508 70Y 2 3 Support roller assembly 8 14 KT14000 149 Hexagon socket head cap screw 3 8 1 3 4 50 15 KT14000 150 Hexagon so...

Page 24: ...assembly detailed part table Item P N Drawing No Description Qty 1 KT14000 163 Oil cap NPT1 8 2 2 KT14000 180 TQ508 70Y 3 1 Locknut 4 3 KT14000 181 KHT14 1 3 1 Washer 4 4 KT14000 182 KHT14 1 3 3 Linin...

Page 25: ...assembly detailed part table Item P N Drawing No Description Qty 1 KT14000 163 Oil cap NPT1 8 2 2 KT14000 180 TQ508 70Y 3 1 Locknut 4 3 KT14000 181 KHT14 1 3 1 Washer 4 4 KT14000 182 KHT14 1 3 3 Linin...

Page 26: ...wing No Description Qty 1 KT14000 190 Hexagon bolt 3 8 1 1 2 12 2 KT14000 163 Oil cap NPT1 8 2 3 KT14000 191 Hexagon bolt 3 8 1 2 4 4 KT14000 101 Washer 3 8 12 5 KT14000 192 KHT14 1 5 1 Bearing cap 2...

Page 27: ...Model KT14000 power casing tong maintenance and operation manual YANCHENG TEDA DRILLING PRODUCTION EQUIPMENT CO LTD 23 7 8 Power input assembly and detailed part table Fig 8 Table 8 Fig 8...

Page 28: ...ing 209 1 9 KT14000 215 KHT14 1 6 3 Spindle axis gear 1 10 KT14000 216 GB T276 Ball bearing 220 1 11 KT14000 217 GB T893 1 Circlip for shaft 100 1 12 KT14000 218 KHT14 1 6 4 Clutch gear upper 1 13 KT1...

Page 29: ...625 1 14 1 Control lever 1 2 KT14000 241 Hexagon socket head cap screw5 16 1 1 4 1 3 KT14000 242 KHT14 1 12 1 Gear shift shaft upper 1 4 KT14000 46 KHT14 1 7 1 Small cabient 1 5 KT14000 243 KHT14 1 12...

Page 30: ...10 Table 10 Fig 10 Table 10 Duplicate gear assembly detailed part table Item P N Drawing No Description Qty 1 KT14000 163 Oil cap NPT1 8 1 2 KT14000 260 KHT14 1 8 2 Spacer 2 3 KT14000 261 GB T276 Ball...

Page 31: ...Model KT14000 power casing tong maintenance and operation manual YANCHENG TEDA DRILLING PRODUCTION EQUIPMENT CO LTD 27 7 11 Hydraulic pipeline and detailed part table Fig 11 Table 11 Fig 11...

Page 32: ...pe 1 14 KT14000 293 TQ508 70Y 9 2 3 Five way valve assembly 1 15 KT14000 294 Hexagon check nut 3 8 2 16 KT14000 295B as568 O ring 37 46 3 0 1 17 KT14000 296 TQ508 70Y 10 4 Adapter connector 1 5 8 1 18...

Page 33: ...1 49 KT14000 323 Quick exchange adaptor M24 1 5 1 50 KT14000 324 Hose 10 2500 one end3 4 16UNFflared type 90 M24 1 5 1 51 KT14000 326 KHT5500 1 15 1 Transitional connection plate equipped with EATON...

Page 34: ...ble 12 Multitandem valve assembly detailed part table Item P N Drawing No Description Qty 1 KT14000 108 Hexagon locknut 1 2 3 2 KT14000 48 Connection plate assembly 1 3 KT14000 338 Hexagon socket head...

Page 35: ...5 18 3 1 3 Spring 1 5 KT14000 344 KJD9625 18 3 1 1 Adaptor core 1 6 KT14000 345 KJD9625 18 3 1 1 End cover 1 7 KT14000 346 KJD9625 18 3 1 2 Combination chain 1 7 14 Quick exchange adaptor 1 7 8 12UN a...

Page 36: ...Model KT14000 power casing tong maintenance and operation manual YANCHENG TEDA DRILLING PRODUCTION EQUIPMENT CO LTD 32 7 15 Safety door assembly and detailed part table Fig 15 Table 15 Fig 15...

Page 37: ...T14000 365 TQ508 70Y 9 4 Sleeve spring 2 9 KT14000 366 TQ508 70Y 9 5 Sleeve pole 2 10 KT14000 367 KHT14 1 10 2 Safety door left 1 11 KT14000 368 TQ508 70Y 2 1 3 Lining sleeve 2 12 KT14000 369 GB T281...

Page 38: ...TQ508 70Y 9 1 2 Door latch block 1 3 KT14000 382 Hexagon bolt 3 8 1 1 2 2 4 KT14000 383 Hexalobular socket countersunk head screw 3 8 1 1 2 2 5 KT14000 101 Spring wahser3 8 2 6 KT14000 384 TQ508 70Y 9...

Page 39: ...Model KT14000 power casing tong maintenance and operation manual YANCHENG TEDA DRILLING PRODUCTION EQUIPMENT CO LTD 35 7 17 Safety door assembly right and detailed part table Fig 17 Table 17 Fig 17...

Page 40: ...7 Spring 1 10 KT14000 404 TQ508 70Y 9 2 3 9 Retainer disc 1 11 KT14000 405 Hex bolt 3 8 3 4 8 12 KT14000 101 Spring washer 3 8 8 13 KT14000 406 TQ508 70Y 9 2 1 Upper cover plate 1 14 KT14000 407 TQ50...

Page 41: ...14 1 11 1 Shifting lug weldment 1 4 KT14000 432 GB T882 Pin shaft B8 40 1 5 KT14000 100 Hexagon bolt 3 8 1 4 6 KT14000 101 Spring washer 3 8 4 7 KT14000 250 Hexagon bolt 7 16 20UNF 1 1 2 1 8 KT14000 2...

Page 42: ...Fig 19 Table 19 Fig 19 Table 19 Brake band assembly detailed part table Item P N Drawing No Description Qty 1 KT14000 147 Hexagon socket head cap screw3 8 1 2 4 2 KT14000 101 Spring washer 3 8 4 3 KT...

Page 43: ...ical bar 1 2 KT14000 451 Longer ring 4 7T 1 3 KT14000 452 GB T91 Pin shaft 6 45 1 4 KT14000 453 TQ245 15 2 2 Pin shaft 1 5 KT14000 454 KHT14 1 14 1 Suspending rod 1 6 KT14000 162 TQ245 2 Clamp spring...

Page 44: ...70 5 7 1 4 KT14000 468 Hex flat end set screw 1 4 3 8 1 5 KT14000 469 TQ20 17 4 Piston 1 6 KT14000 470 GB3452 1 O Ring 35 5 2 65 1 7 KT14000 471 TQ20 17 3 Cylinder body 1 8 KT14000 472 TQ20 17 5 Bend...

Page 45: ...tailed part table Item P N Drawing No Description Qty 1 KT14000 118 GB1152 Straight hydraulic grease nipple M6 2 2 KT14000 374 TQ508 70Y 2 1 1 Locknut 1 12UNF 2 3 KT14000 373 TQ508 70Y 2 1 1 Backing p...

Page 46: ...rt table Item P N Drawing No Description Qty 1 KT14000 490 GB1155 Pressure on oil cap 8 1 2 KT14000 491 TQ508 70Y 2 2 1 Centralizing shaft 1 3 KT14000 492 TQ508 70Y 2 2 4 Sealing gasket 2 4 KT14000 49...

Page 47: ...escription Qty 1 KT14000 249 Hexagon nut 7 16 20UNF 1 2 KT14000 500 Spring washer 7 16 1 3 KT14000 501 Hexagon socket head cap screw 1 4 1 1 4 2 4 KT14000 502 TQ508 70Y 2 3 1 Roller bracket 1 5 KT1400...

Page 48: ...Backup Tong head 1 3 KT14000 57 KHT14 2 3 Clamp hydraulic cylinder 1 4 KT14000 58 KHT14 2 7 Spring sleeve assembly 1 5 KT14000 600 Hexagon socket head cap screw5 8 2 1 4 21 6 KT14000 142 Spring washe...

Page 49: ...Model KT14000 power casing tong maintenance and operation manual YANCHENG TEDA DRILLING PRODUCTION EQUIPMENT CO LTD 45 7 26 Backup tong head assembly and detailed part table Fig 26 Table 26 Fig 26...

Page 50: ...ap screw 3 8 16UNC 5 8 4 6 KT14000 613 KHT14 2 1 9 Ramp 4 7 KT14000 113 GB T119 Pin 10 20 8 8 KT14000 614 KHT14 2 1 2 Backup tong head body 1 9 KT14000 615 KHT14 2 1 3 Supporting 5 10 KT14000 616 KHT1...

Page 51: ...3 Right angle connector NPT1 2 2 7 KT14000 636 KHT9625 2 2 3 4 Cylinder end adaptor 1 1 8 KT14000 637 GB T10708 3 Dust seal ring FA48 40 5 1 9 KT14000 638 GB T3452 1 O ring 41 2 3 55 1 10 KT14000 639...

Page 52: ...awing No Description Qty 1 KT14000 360 Hexagon bolt 1 2 1 1 2 4 2 KT14000 144 Spring washer1 2 2 3 KT14000 363 TQ508 70Y 9 2 Lining sleeve 2 4 KT14000 364 TQ508 70Y 9 3 Sleeve 1 5 KT14000 365 TQ508 70...

Page 53: ...or 2 3 KT14000 140 KJD9625 11 2 Pressure gauge seat 1 4 KT14000 313 Teflon washer 2 5 KT14000 672 KJD9625 11 2 2 Check nut 2 6 KT14000 673 YG 52 Adapter connector M20 NPT1 4 1 7 KT14000 674 Quick male...

Page 54: ...table Fig 30 Table 30 Fig 30 Table 30 Rear guide pole assembly detailed part table Item P N Drawing No Description Qty 1 KT14000 144 Spring washer 1 2 2 2 KT14000 604 GB T825 Lifting boltM12 2 3 KT140...

Page 55: ...Fig 31 Table 31 Fig 31 Table31 Front guide pole assembly detailed part table Item P N Drawing No Description Qty 1 KT14000 690 Hexagon bolt 1 2 13UNC 4 2 2 KT14000 691 KD13375 3 1 Front guide pole 2...

Page 56: ...Item P N Drawing No Description Qty 1 KT14000 165 TQ508 70Y 8 7 Tail rope bolt 2 KT14000 165B KHT14 1 2 9 Tail rope bolt 2 2 KT14000 162 TQ245 2 Clamp spring 2 3 KT14000 75 KHT14 3 1 Rear seat 1 4 KT1...

Page 57: ...ng lifter assembly and detailed part table Fig 33 Table 33 Fig 33 Table 33 Spring lifter assembly detailed part table Item P N Drawing No Description Qty 1 KT14000 710 Cylinder tube 1 2 KT14000 711 TQ...

Page 58: ...Model KT14000 power casing tong maintenance and operation manual YANCHENG TEDA DRILLING PRODUCTION EQUIPMENT CO LTD 54 7 34 Hydraulic lifter assembly and detailed part table Fig 34 Table 34 Fig 34...

Page 59: ...aper seal FA40 48 5 1 9 KT14000 726 GB T10708 1 Y sealing ring Y40 50 6 3 1 10 KT14000 727 KHT9625 1 17 1 End cover 1 11 KT14000 728 GB T3452 1 O ring 69 5 3 1 12 KT14000 729 KHT9625 1 17 5 Piston rod...

Page 60: ...1 2 2 Die 7 KT14000 119 KD20 50 1 2 2 2 Roller shaft 2 8 KT14000 136 KD20 50 1 2 3 2 Roller 2 9 KT14000 395 TQ508 70Y 9 2 3 1 Apical shaft 1 10 KT14000 637 GB T10708 3 Dust seal ring FA48 40 5 1 11 K...

Page 61: ...A D D Hengji Town Jianhu county Jiangsu Province China P C 224763 T E L 86 0 515 86582548 F A X 86 0 515 86582386 e mail td chinateda com http www cn teda com...