TEJAS BORJA Roof&Plug SOLAR FLAT-5XL, Installation And Safety Manual

Page 1: ...INSTALLATION AND SAFETY MANUAL SOLAR FLAT 5XL ceramic roof tile...

Page 2: ...at any time To notify us of any possible inaccuracies or omissions in this document please send an email to the following address solar tejasborja com The data added to the latest versions of our pro...

Page 3: ...4 2 Inverters 17 6 4 3 Cables and Connectors 17 6 4 4 Obligatory safety features 17 6 4 5 Optimizers 17 6 4 6 DC isolator switch breakers 17 6 4 7 Battery 17 6 4 8 Inverter charger 18 6 4 9 Meter 18...

Page 4: ...otection and energy efficiency of the property and nor should the importance of the roof s aesthetic appearance be overlooked To combine efficiency and style Tejas Borja s solar solutions are integrat...

Page 5: ...selected to guarantee the highest quality of the product The junction box is compact and extremely reliable in harsh environments its IP67 certificationmeansit provides protection against moisture an...

Page 6: ...the product Each SOLAR FLAT 5XL ceramic roof tile carries a unique serial number Do not remove any labels The information on them is important for the traceability of the product 3 1 2 Characteristic...

Page 7: ...using 4 Connection cables 5 MC4 connector positive terminal 6 MC4 connector negative terminal 7 Holes for fixing to the batten Requires 2 screws for fixing to the batten per solar tile unit diameter f...

Page 8: ...a Equivalence to ceramic tiles 1 Flat 5XL roof tile Placing Depending on the Flat 5XL roof tile Connection Mixed series parallel Maximum power Pmax 24 Wp Maximum power tolerance 5 5 Maximum power curr...

Page 9: ...Front glass panel 3 2 mm tempered glass Backsheet 1 8 mm tempered glass Junction box IP 67 Connectors MC4 or compatible connectors DC cable 4 0 sq mm 12 AWG DC cable length 2 x 600 mm Units sq m 5 85...

Page 10: ...irradiance level is shown in a different colour The other is the P V curve represented by a continuous line This shows the relationship between power and voltage at different irradiance levels 3 1 3 V...

Page 11: ...re than the maximum permissible quantity of pallets up to 3 pallets Keep the product in its original packing box until ready to install it When they are at the installation site and before beginning t...

Page 12: ...appropriate protective equipment do not handle SOLAR FLAT 5XL ceramic roof tiles or electric components if they are wet Do not pick up a SOLAR FLAT 5XL ceramic roof tile by the junction box or the el...

Page 13: ...from sunlight into direct current electricity They are designed to be installed outdoors on sloping roofs or facades The proper design of the structures which support the tiles is the responsibility o...

Page 14: ...er generated with storage or isolated from the national power grid Upon request Tejas Borja can provide a preliminary project study together with an installation proposal for a solar photovoltaic ener...

Page 15: ...LAT 5XL ceramic roof tiles are guaranteed to function with a linear output of up to 80 for 25 years in the following environmental conditions Operating temperature 40 C to 85 C Thesysteminstallermustm...

Page 16: ...ten distance VARIABLE 340 385 mm Pallet data G1 152 Units 990 Kg Minimum order 2 Units Approximate values If the roof tiles are installed on battens the useful length must be calculated on site A tole...

Page 17: ...y features Fuses Protection against reverse current A string fuse must be installed between the inverter and SOLAR FLAT 5XL ceramic roof tiles Thermal magnetic circuit breaker Protection against short...

Page 18: ...truction of the roof is adequate Moreover to prevent leaks any perforation made in the roof support in order to install the solar tiles must be properly sealed The accumulationofdustonthesurfaceof the...

Page 19: ...tile system the installation personnel must include a ceramic tile installer and an electrician to install the solar tiles SOLAR FLAT 5XL ceramic roof tiles are installed in the same way as FLAT 5XL c...

Page 20: ...ween two horizontal battens is variable using the same spacing as that for the ceramic tile from 340 to 370 mm a spacing from 355 mm upward is recommended The primary battens are installed in the dire...

Page 21: ...d to the support structure mechanically using screws Never use mortar in roofs with solar energy systems In the case of the FLAT 5XL ceramic tiles which are used for the eaves course in addition to me...

Page 22: ...e the diagram in this manualplacestheconnections on the left side of the roof to provide where necessary ease of access for possible repairs STEP 1 To begin installing the first string of solar tiles...

Page 23: ...the previous solar tile which has just been installed Fix the second tile in place using 2 screws making sure the connection cables and connectors are always kept in view and beneath the secondary bat...

Page 24: ...amic roof tiles from right to left following the instructions in step 2 STEP 4 Check that all the connections in the string are correctly connected and that the string voltage is also correct Note A s...

Page 25: ...al of the last solar tile is connected to the corresponding MC4 splitter cable for the parallel connection STEP 6 Complete the left side of the roof using a FLAT 5XL ceramic tile and a left FLAT 5XL e...

Page 26: ...d to the positive terminal of the first tile in the string which is the first solar tile in the previous row The positive terminal is connected to the next adjacent solar tile in the same row STEP 9 F...

Page 27: ...t side of the roof with a FLAT 5XL tile and edge piece step 6 installing a FLAT 5XL half tile in alternate rows step 9 STEP 11 Connect the installation to the inverter and ensure that the connections...

Page 28: ...in contact with the roof supports at all costs In the case of applications which require a high operating voltage various SOLAR FLAT 5XL ceramic tiles may be connected in series the total voltage wil...

Page 29: ...IMIZADOR SISTEMA RECOMENDADO GENERADOR FOTOVOLTAICO INVERSOR USOS CONTADOR RED EL CTRICA GESTOR DE CARGAS RECOMMENDED SYSTEM EXTENDED SYSTEM PHOTOVOLTAIC GENERATOR PHOTOVOLTAIC GENERATOR OPTIMIZER INV...

Page 30: ...tiles and the inverter must be secured using clamps or cable clips Always use corrosion resistant fixing elements The inverter must always be installed in a vertical position Check local regulations t...

Page 31: ...of this configuration is 3 060 Wp producing an annual energy output of 4 792 kWh The financial saving is estimated to be up to 19 168 over 20 years compared to alternative annual electricity costs The...

Page 32: ...the same as those of the original pieces Non authorized substitutions may lead to fires electric discharges or other hazards and the voiding of the warranty Warning maintenance must be carried out by...

Page 33: ...rged particles move in the opposite direction from the positive to the negative terminal E Electric intensity Current Electrical magnitude defined as the amount of electricity that passes through a se...

Page 34: ...energy and that which a certain device needs to function Pitch The angle between the photovoltaic panel and a perfectly horizontal or level surface S Series connection String Connection method in whic...

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Page 36: ...Since 1899 Since 1899 TEJAS BORJA S A U Ctra Ll ria a Pedralba Km 3 46160 Ll ria Valencia SPAIN T 34 96 279 80 16 F 34 96 278 25 63 info tejasborja com tejasborja com...