Teka 97902666, Operating Instructions Manual

Page 1: ...ing instructions Translation of the original operating instructions Handycart DC TEKA Absaug und Entsorgungstechnologie GmbH Millenkamp 9 D 48653 Coesfeld Tel 49 2541 84841 0 E Mail info teka eu www teka eu 1 ...

Page 2: ... Installing the automatic cleaning mechanism 10 5 4 Connecting the compressed air supply 11 5 4 1 Compressed air supply for the cleaning of the filter cartridges 11 6 Operating the system 11 6 1 Explanation of the operating elements 11 6 2 Switching on off the Handycart 12 6 3 Setting the automatic filter cartridge cleaning 13 7 Maintenance 14 7 1 Reset to maintenance state 15 7 2 Cleaning the fil...

Page 3: ...rotocol 25 14 Maintenance intervals 26 14 1 Usage related maintenance 26 14 2 General maintenance 27 14 2 1 Visual inspection of the device 27 14 2 2 Functional test of the device 28 14 2 3 Electrical test of the electrical lines and earthing connections 28 BA_Handycart DC_200529_EN 3 11 01 2022 ...

Page 4: ...ting personnel take note of these instructions Please read these instructions before operating the device and observe the safety precautions to avoid injury Store this manual in a safe place These instructions are to be regarded as a component of the product Adhere to all product notes Modifications or conversions that the operator carries out at the device without the consent of the manufacturer ...

Page 5: ...ousing Suction nozzle Exhaust grille Pos 7 Pos 8 Pos 9 Pos 10 Pos 11 Connection for mains cable Connection for external control unit Swivel castor Toggle lever Connection for measuring hose 2x The system can be optionally equipped with an automatic cleaning mechanism Pos 12 Pos 13 Cleaning housing Clock generator Pos 14 Pos 15 Connection for compressed air Connection for control cable 2x BA_Handyc...

Page 6: ...dust and fumes WARNING Improper use can damage parts and be a danger to life and limb The device must not be used for the extraction of oil laden welding fume explosive dust and gases hybrid mixtures glowing or burning substances gases water etc The device must not be operated in explosive zones Dangers arising from fire If the sucked medium is combustible fume or dust the operator must determine ...

Page 7: ...orised personnel are familiar with all the safety indications in this manual in advance The operator is responsible for ensuring that all work is carried out by authorised and qualified personnel We therefore recommend using the training protocol on the last page for that purpose see chapter Training protocol Laymen are allowed to operate the device after having received the necessary instructions...

Page 8: ...y attention to uneven grounds during the transport Avoid jerky pushing Dangers arising from titling or functional impairments at its destination The unit may only be set up on a suitable surface The surface must be vibration free and horizontal The operator must check the bearing capacity of the surface As soon as the unit has reached its intended destination the brakes of the castors must be acti...

Page 9: ...ing the contaminated air according to the intended use the provided extraction element e g suction arm suction hose must be connected at the suction nozzle see chapter 2 1 If only one extraction hose is used the supplied cap must be mounted on the unused intake nozzle Otherwise false air would be sucked in through this intake nozzle and the extraction capacity would be unnecessarily reduced 5 2 El...

Page 10: ...m housing on the filter housing see section 2 1 When you do this the outlet hole A must face downwards Place the turbine housing on the cleaning mechanism housing Fix the housing in place using the toggle levers When you do this you should also use the long locking hooks supplied B in order to compensate for any height differences Connect the supplied control cable to the clock generator C and the...

Page 11: ...onnection to the device the compressed air hose must be equipped with a quick coupling for an insert sleeve DN 7 2 The compressed air must be dry and oil free The operating pressure of the compressed air supply must be a minimum of 1 5 bars and maximum of 2 0 bars In case of the pressure being too low the compressed air tank does not reach quickly enough the operating pressure for the following cl...

Page 12: ...nal control Handycart in operating condition The Handycart is switched off via the membrane switch panel The Handycart is switched on via the membrane switch panel IMPORTANT The Handycart is switched on via the external control but the Handycart is not starting the extraction What is going wrong Handycart switched off The Handycart is switched on via the external control but the Handycart is not r...

Page 13: ... the pulse generator see chapter 2 1 For this purpose a pneumatic cleaning is triggered after a preset time interval The opening time controls the duration of the valve cleaning The factory set values can be changed if required Time interval adjustable via controller B Opening time adjustable via controller A Manual cleaning pressing button C manually triggers a cleaning BA_Handycart DC_200529_EN ...

Page 14: ...life and limb When cleaning and servicing equipment during the replacement of parts or when changing to another function set the device to maintenance condition first see chapter Reset to maintenance state A recommissioning of the device must only occur if it is ensured that the device is functionally equivalent to the original state CAUTION Hazards to the respiratory tracts are possible All maint...

Page 15: ...aning mechanism Disconnect the compressed air hose of the external compressed air supply from the insert sleeve see chapter 2 1 Empty the compressed air tank by pressing the TEST button of the pulse generator three times in a row Switch off the unit Unplug the mains plug Secure the unit against unauthorized restarting during maintenance After completion of all maintenance work the unit can be reco...

Page 16: ...ompressed air must be dry and oil free The operating pressure must be between 1 5 and 2 0 bars Hold the compressed air pistol into the interior of the filter cartridge Blow steadily with the compressed air pistol into the crinkles of the filter cartridge Clean it for at least 5 minutes Put the turbine housing back on the filter housing Close the toggle levers Handycart with automatic cleaning mech...

Page 17: ...cart with automatic cleaning mechanism Whirling up dust is possible due to the polluted filter cartridges The filter cartridges must be cleaned before being replaced This is done by carrying out a manual cleaning three times A manual cleaning is carried out by pressing the TEST button of the pulse generator After the cleaning disconnect the filter unit from the power supply and secure it against b...

Page 18: ...ter the filter cartridge has been replaced it is necessary to enter the supplied filter code at the control unit Bring the system into the ready to operate condition and then switch it on Select the menu item Filter code with the help of Enter and the button Enter the filter code enclosed in the filter via the button and confirm via Enter The message Filter OK appears in the display BA_Handycart D...

Page 19: ...pening the service door Handycart with automatic cleaning mechanism Whirling up dust is possible due to the polluted filter cartridges The filter cartridges must be cleaned before emptying the dust collecting tank This is done by carrying out a manual cleaning three times A manual cleaning is carried out by pressing the TEST button of the pulse generator After the cleaning disconnect the filter un...

Page 20: ...ling Disposal Only authorised personnel may disassemble the machine WARNING Dangers arising from electricity Before the dismantling of the machine it has to be disconnected from the power supply and all supply lines CAUTION Whirling up dust is possible due to the deposited dust During all work a suitable respiratory protection and protective clothing have to be worn The operator is obliged to stor...

Page 21: ... power supply is missing or incorrectly inserted Plug connector check power supply plug in correctly No power at outlet Check the mains remove error if possible Dust at the service door of the filter housing The door is not correctly closed Close the door The seal between the service door and filter housing is damaged The seal must be replaced The compressed air for the dedusting is set too high R...

Page 22: ...10 List of spare parts Filter element Article no Filter cartridge 0 8m Ø187 x 212 mm 100281 Filter mats for the air outlet grille 10 pieces 5020007079 BA_Handycart DC_200529_EN 22 11 01 2022 ...

Page 23: ...m 300 300 714 834 Weight without with automatic cleaning mechanism kg 28 40 Sound pressure level dB A 66 at 25 of the turbine output power 80 at 100 of the turbine output power Allowed ambient temperature C 5 to 35 during operations 10 to 40 during transport and storage Max temperature of polluted air at the capture point C 50 Allowed max humidity 70 Compressed air supply dry oil free Necessary ex...

Page 24: ...16000010011001 resp the production number P33000010011001 on conforms to the following directives Machinery Directive 2006 42 EG Electromagnetic Compatibility 2014 30 EC Pressure equipment directive 2014 68 EU This declaration will become void if the device is exposed to modifications that are not approved by the manufacturer in written form Authorized representative for the technical documentatio...

Page 25: ...e has been instructed regarding the following items Instruction completed Description of the device Operation and application of the device Explanation of the safety instructions Behavior in case of fire Explanation of the operation elements Change and dedusting of the filter elements Emptying of the dust collecting tank Appropriate disposal Maintenance works Maintenance intervals Name of the empl...

Page 26: ...dycart without automatic cleaning mechanism The cleaning of the filter cartridges must be carried out at the latest when the device signals a filter alarm Replacing the filter cartridges 7 3 Handycart with automatic cleaning mechanism The saturation of the filter cartridges is automatically monitored by the filter unit and thus is not subject to a maintenance interval The filter unit triggers an a...

Page 27: ...tions 14 2 3 annually 14 2 1 Visual inspection of the device Visual inspection Observation that there are no visible safety related defects WARNING Danger arising from the ready to operate condition of the device Follow the procedure as described in the chapter Set to maintenance state The following steps must be carried out in the course of the visual inspection Check if all required pipeline ele...

Page 28: ...nnections WARNING Danger arising from electricity The operator is responsible for ensuring that all work on electric components is carried out by authorised and qualified personnel The device is subject to regular electrical checks by the operator of the device and are subject to national standards of the different countries The here recommended maintenance interval complies with the in Germany ap...