Teka LMD 501, Operating Instructions Manual

Page 1: ...ing instructions Translation of the original operating instructions TEKA LMD 501 TEKA Absaug und Entsorgungstechnologie GmbH Millenkamp 9 D 48653 Coesfeld Tel 49 2541 84841 0 E Mail info teka eu www teka eu 1 ...

Page 2: ...on 8 6 Operating the system 9 6 1 Explanation of the operating elements 9 6 2 Connection of an external control 9 7 Maintenance 10 7 1 Reset to maintenance state 10 7 2 Replacing the prefilter mat 11 7 3 Replacing the particle filter 12 7 4 Replacing the activated carbon the activated carbon cassette 12 7 4 1 Replacing the activated carbon 13 7 4 2 Replacing the activated carbon cassette 15 8 Dism...

Page 3: ...related maintenance 20 14 2 General maintenance 20 14 2 1 Visual inspection of the device 21 14 2 2 Functional test of the device 21 14 2 3 Electrical test of the electrical lines and earthing connections 22 BA_LMD 501_220127_EN 3 27 01 2022 ...

Page 4: ...erating personnel take note of these instructions Please read these instructions before operating the device and observe the safety precautions to avoid injury Store this manual in a safe place These instructions are to be regarded as a component of the product Adhere to all product notes Modifications or conversions that the operator carries out at the device without the consent of the manufactur...

Page 5: ...panel of the control Particle filter housing Activated carbon housing Turbine housing Silencing housing Particle filter Prefilter mat inserted into particle filter Pos 8 Pos 9 Pos 10 Pos 11 Pos 12 Pos 13 Activated carbon cassette Suction nozzle Exhaust grille Mains cable with plug Connection for external control unit Swivel castor BA_LMD 501_220127_EN 5 27 01 2022 ...

Page 6: ...urified air is led back into the working room 2 3 Intended use The device is intended for commercial use If the device is made publicly accessible it must never be operated unsupervised by authorized personnel authorized by the operator The filter unit is intended for extraction and filtration of fumes that result from lasers or soldering jobs WARNING Improper use can damage parts and be a danger ...

Page 7: ...dications in this manual in advance The operator is responsible for ensuring that all work is carried out by authorised and qualified personnel We therefore recommend using the training protocol on the last page for that purpose see chapter Training protocol Laymen are allowed to operate the device after having received the necessary instructions But they are not allowed to carry out any installat...

Page 8: ...lter unit is not designed to be installed outside 5 Commissioning WARNING Dangers arising from a defective condition of the unit Make sure that the measures described in this chapter are completed before the commissioning of the unit All doors of the unit must be closed and all necessary connections must be attached before turning the unit on Do not operate the unit if any components are defective...

Page 9: ...ern For this purpose a connection is provided on the unit see chapter 2 1 Connection plug type Sub D9 Number of pins 9 Pin Nr Designation Explanation 1 2 Start contact In order to switch on the filter unit a contact has to be connected between pin 1 and pin 2 The unit is switched out when the contact is opened When the follow up time is activated the unit switches off after the preset period of ti...

Page 10: ...o maintenance condition first see chapter Reset to maintenance state A recommissioning of the device must only occur if it is ensured that the device is functionally equivalent to the original state CAUTION Hazards to the respiratory tracts are possible due to contact with contaminated filter elements All maintenance work must only be carried out in well ventilated rooms and while wearing an appro...

Page 11: ...the service door of the particle filter housing see chapter 2 1 Lower the lifting device A by turning the clamping screw B Therefore use the hexagon key that is located on the right of the clamping screw Carefully pull the particle filter see chapter 2 1 out of the housing Remove the prefilter mat from the particle filter and dispose of or store it according to the regulations Put a new prefilter ...

Page 12: ...ise the proper functioning of the unit is not guaranteed Elevate the lifting device by turning the clamping screw so that the particle filter is pressed tightly against the above housing Close the service door 7 4 Replacing the activated carbon the activated carbon cassette The activated carbon absorbs gases and unpleasant odours The activated carbon has to be replaced as soon as gases appear on t...

Page 13: ...f the activated carbon cassette To do this it is necessary to undo the screws The activated carbon cassette shown in the illustration may possibly be of a different size to the one installed in your filter unit However the principle is identical Remove the top filter fleece mat Carefully empty the activated carbon The used activated carbon must be emptied into an appropriate container and disposed...

Page 14: ...lter fleece mat over the activated carbon It may be necessary to cut the filter fleece mat to the right size The size must correspond to the dimensions of the cover Screw the cover back on again When you do this the cover must press the top filter fleece mat against the support surface of the activated carbon cassette all the way round Push the filter pack back into the filter housing Make sure th...

Page 15: ...ack back into the filter housing Make sure that the filter elements are inserted in the correct order Elevate the lifting device by turning the clamping screw so that the entire filter pack is pressed tightly against the above housing Close the service door 8 Dismantling Disposal Only authorised personnel may disassemble the machine WARNING Dangers arising from electricity Before the dismantling o...

Page 16: ...in the chapter Safety instructions and Maintenance when carrying out any repairs If in doubt contact our TEKA service department Tel 49 2541 84841 0 E mail info teka eu Fault Cause Removal System does not start Plug power supply is missing or incorrectly inserted Plug connector check power supply plug in correctly No power at outlet Check the mains remove error if possible Suction power too low sm...

Page 17: ...ta Supply voltage V 230 Frequency Hz 50 Type of current Ph 1 engine power kW 2 4 Air flow volume max m h 640 Negative pressure max Pa 15000 Protection class IP54 ISO class F Extraction performance 99 Width Depth Height mm mm mm 365 768 801 Weight kg 70 Sound pressure level dB A 70 Allowed ambient temperature C 5 to 35 during operations 10 to 40 during transport and storage Max temperature of pollu...

Page 18: ...rom the serial number A14500010011001 resp the production number P28000010011001 on conforms to the following directives Machinery Directive 2006 42 EG Electromagnetic Compatibility 2014 30 EU This declaration will become void if the device is exposed to modifications that are not approved by the manufacturer in written form Authorized representative for the technical documentation TEKA Absaug und...

Page 19: ...loyee confirms that he has been instructed regarding the following items Instruction completed Description of the device Operation and application of the device Explanation of the safety instructions Behavior in case of fire Explanation of the operation elements Change and dedusting of the filter elements Appropriate disposal Maintenance works Maintenance intervals Name of the employee legible Sig...

Page 20: ...val The filter unit triggers an alarm when a replacement of the particle filter is necessary Replacing the activated carbon the activated carbon cassette or check the degree of pollution 7 4 when odours occur when replacing the main filter Replacing the prefilter mat or check the degree of pollution 7 2 monthly 14 2 General maintenance The described maintenances are independent from the demands of...

Page 21: ...r area and the filter housing Visual inspection of the control and operating elements as well as the outside running cables for damages 14 2 2 Functional test of the device NOTICE Possible material damage due to faulty condition of the unit Carry out a visual inspection before the functional test of the device as described in the previous chapters The work as described in the chapter Commissioning...

Page 22: ...fferent countries The here recommended maintenance interval complies with the in Germany applying Regulation 3 of the German Social Accident Insurance Electrical plants and equipment formerly known as BGV A3 The check must only be carried out by a qualified electrician or a person trained in electrics using suitable measuring and test devices The scope of testing and the methods must be in line wi...