Telecrane F25, Installation & Operation Manual

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Page 3: ...Installation Operation Manual F25 Industrial Radio Remote Controller Lee s Hi tech Enterprise Co Ltd ...

Page 4: ...er 2 Precautions Of Operation 4 Chapter 3 Standard Accessories 6 Chapter 4 Operation 7 Chapter 5 Inspection and Fault Detection 10 Part 2 Technician s Manual Chapter 1 General Characteristics 11 Chapter 2 System Configuration 12 Chapter 3 Installation and Function Setting 14 Chapter 4 Software 19 ...

Page 5: ...ct is marked with this symbol refer to instruction manual for additional information High Voltage Indicates presence of hazardous voltage Unsafe practice could result in severe personal injury Warning Denotes a hazard Included text gives proper procedures Failure to follow instructions could result in severe personal injury and or property damage Caution Denotes a hazard Included text gives proper...

Page 6: ...uct must be returned to a service facility designated by TELECRANE Buyer will pay shipping charges to TELECRANE while TELECRANE will pay return shipping charges 1 3 Excluded Items This warranty does not include consumptive parts such as batteries fuses buttons and relays Also this warranty does not cover defects caused by improper installation improper or insufficient maintenance unauthorized modi...

Page 7: ...r where damage may result After operation shut off main power to the crane power to receiver and remove transmitter key Transmitter should be placed in a safe area when not in use to avoid accidental pressing of buttons The crane should be equipped with main power relay limit switch and other safety devices Don t use equipment during lightening or high electrical interference conditions Make sure ...

Page 8: ... energize all of motion relays inside the receiver to stop crane s moving and then the LED indicator on transmitter will flash in red constantly At this moment the batteries need to be replaced and all of four batteries should be replaced at the same time If the severe interference occurred the equipment should be stopped at once Please take the batteries out when the equipment will not be used fo...

Page 9: ...6 Chapter 3 F25 Standard Accessories When you acquire a standard and full set of F25 system it includes the following items 1 Transmitter one unit 2 Receiver one unit ...

Page 10: ...7 Chapter 4 Operation 4 1 F25 Transmitter s parts Antenna Rotary Key EMS Button LED Indicator Motion Buttons Battery Cover Start Button Horn Button ...

Page 11: ...8 4 2 F25 Receiver s parts Antenna Wiring Diagram Power On Indicator ...

Page 12: ...tteries when the equipment is not going to be used for a long period of time Note 1 There is a 3 stage power indicating function with LED display 1 Green color Sufficient power to operate transmitter 2 Yellow color Power is depleting Operation must be stopped immediately for example down the loads to ground to replace batteries 3 Red color Insufficient power Transmitter will send out an emergency ...

Page 13: ...lty signals and notify the maintenance personnel 5 2 1 Transmitter Fault Detection If the LED light on the transmitter is fast flashing in red then there must be the causes as follows 1 Some of the push buttons are jammed or stock 2 EMS button has not been released 3 Fail to follow the correct Power On procedure 5 2 2 Receiver Fault Detection Malfunction Types and LED indicators of the receiver ar...

Page 14: ... to 100 Meters Structure Reinforced Plastic and Glass Fiber Protection Degree IP 65 1 2 Transmitter Specifications Power Supply Four 1 5 volts Batteries AA Size RF Power 10 mW Pushbutton Type Two step mechanical switch Dimensions 186x61x51mm LxWxH Weight about 265g including batteries 1 3 Receiver Specifications Power Supply 48 110 220 380VAC 50 60Hz 20 Sensitivity 110dBm Output Relays 5A 250VAC D...

Page 15: ... the transmitter RF circuit to modulate a radio frequency RF carrier The output FM signal from the modulator is then sent to the antenna to generate the transmission signal via an RF amplifier and a low pass filter 2 2 Receiver Unit Figure B Receiver block diagram The receiver unit consists of the Receiver Decoder module and the Relay module RF signals control data from the transmitter are receive...

Page 16: ...s the theory of Error Control Coding used on Computer system and incorporates the Control Data Code and the principle of Error detection Error correction of Hamming Distance to edit and complete the Code Word was so called Hamming Code which may ensure the control data with accuracy in process of transmission and also equip with function of automatic Error detection Error correction to make sure t...

Page 17: ...must be fastened safely 5 Before installation inspect the crane s safety devices and make sure everything is in proper working condition 6 Make sure you understand the crane circuits and power distribution as well as the function setting of remote controller to avoid incorrect wiring 3 2 Transmitter Installation Instructions Installation of batteries in the transmitter Insert batteries in proper d...

Page 18: ...ial coil of transformer to the relay module properly 3 3 2 Installation Sequence 1 Turn off the main power for crane 2 Drill the holes for screws install receiver and then fix the receiver with 6mm screw nut on vibration Resistant 3 Connect the cable assembly provided to the receiver and tighten the cables 4 Connect cables to the control circuit of crane according to the receiver s wiring table an...

Page 19: ...requirement However the transformer must be changed Please check with your local distributor for replacement of the transformer if necessary 3 5 Remote Channel Changing and Remote Pairing Note Before operating one must make sure that the communication status between transmitter and receiver is at good condition 3 5 1 Remote Channel Changing Remote Channel Changing allows the transmitter to notify ...

Page 20: ... are as follows 1 Depress EMS mushroom pushbutton and turn the rotary key to OFF position 2 Depress START pushbutton and hold it down then turn the rotary key from OFF to ON position simultaneously At this time LED will quickly flash in red yellow and green color alternately This indicates that the transmitter is in the remote setting mode 3 Press the DOWN pushbutton At this time LED will change t...

Page 21: ...n Setting The radio data can be read and written by using Copier or F25 software through PC Please refer to the copier user manual for more detail This remote control system can be set according to the working condition and operator s need for the following promotes pushbutton function EMS neglected function search function interference neglected time etc This enables the remote controller to perf...

Page 22: ...on F25 Software Installation 1 Insert F25 CD ROM the installation program will be executed automatically 2 Press the icon and continue the installation 3 Press Continue button 4 Press OK button and installation of F25 software program is completed ...

Page 23: ...r or receiver 2 Press Write R C 3 Press OK when finish Pushbutton function setting 1 Read data from Transmitter Receiver 2 From main Function Setting page press any button group you would like to program The pushbutton function table will be pop up immediately Select any function block from the table as shown on the figure Return to main page automatically when finish the selection 3 Repeat the ab...

Page 24: ... address and phone etc 1 Click User Information 2 Fill the information Saving data To save radio function and customer data 1 Press Save button 2 Select the saving folder and file name then press SAVE Open File To open file data 1 Press open file button or select LOAD 2 Select the file name then press OPEN Function Table ...

Page 25: ...screen Press Printing button Note Only in use page will be printed when pressing printing button In order to print other page please switch to another page and press the print button again Exit F25 Program Press exit button ...

Page 26: ...ay Time is delay time between 2 opposite pushbuttons are being press one after another i e while crane is moving one direction forward moving opposite direction backward immediately would be dangerous specially when crane is hooking up the heavy object The object may sway if crane does not completely stop before moving into opposite direction Therefore the interlocked delay time could potentially ...

Page 27: ...activate the relay he must keep pressing the Magnetic ON pushbutton and then press the Magnetic OFF pushbutton in the mean time The purpose is to prevent the operator from accidentally pressing the Magnetic OFF pushbutton and dropping the load held by the magnetic sucking disc R1 2 3 Toggle R4 Normal R1 R2 R3 pushbuttons are set as Toggle and R4 pushbutton set as Normal This function is applied wh...

Page 28: ...3 and key4 are popped up when Password is chosen Allow the operator to select any combination of these 4 keys Operator has to enter password before turning on the transmitter The purpose is to prevent the unauthorized person from operating the remote controller or machine Inching The relative relay will be conducted within a certain time in order to operate with short and precision movement There ...

Page 29: ...en the machine operates the control is not subject to temporary and unexpected stops Possible short interferences are bypassed The passive act can be select in 2 mode as below Ry Off If the interferences are larger than the pre set time the receiver will turn off all the relays under NORMAL function except the MAIN relay Power Off If the interferences are larger than the pre set time the receiver ...

Page 30: ...ct circuit of the motion relays UP DOWN EAST WEST SOUTH NORTH or not If the option Enable is chosen then the circuit is activated and it will control the EMS relay to stop working when the jammed relay is detected Remote Channel Changing When the option Enable is chosen then the Remote Channel Changing is allowed to perform See Section 3 5 1 for the procedure of remote setting When the option Disa...

Page 31: ...OHSIUNG TAIWAN R O C Produktbezeichnung F25 10D Product Designation Produktbeschreibung X 25series Product Description Vorschrift en Specification s Radio EN 300220 ll 2V2 1 1 0412006 EMC EN301 489 Ll 3 V1 4 1 0512002 Safety EN 60950 1 2006 DieseBescheinigung ist erstelltin Lrbereinstimmung mit AnnexIV derR TTE Direktive l9ggl5lBc vom 9 Mtirz 1999undeilt nur in Verbindungmit dennachfolgenden I Anl...

Page 32: ...f antenna Integral Helix Antenna Mode of operation simplex duplex Simplex Duty cycle access protocol if applicable 10 Comments N A Technical Construction File Essential components of the technical construction file Test report s Radio W6M20708 8445 T 41 EMC W6M20708 8445 E 11 Safety W6M20708 8445 L User manual Technical Documentation F25 10D including PCB Layout Circuit diagram Part list Declarati...