Teledyne Power Pod 400, Instruction Manual

Page 1: ...PowerPod 400 Power Supply Totalizer INSTRUCTION MANUAL TELEDYNE HASTINGS INSTRUMENTS ...

Page 2: ...to the new revision of the manual Each new revision includes a revised copy of this print history page Revision A Document Number 164 012005 January 2005 Revision B Document Number 164 022005 February 2005 Revision C Document Number 164 062005 June 2005 Revision D Document Number 164 082005 August 2005 Revision E Document Number 164 102005 October 2005 Revision F Document Number 164 012006 January...

Page 3: ...0 EXTERNAL REMOTE OPERATION 18 9 1 SELECTING EXTERNAL REMOTE OPERATION FRONT PANEL ONLY 18 9 2 CHOOSING RS 232 COMMUNICATION 18 9 3 CHOOSING RS 485 COMMUNICATION 18 10 0 SETUP CAL MODE 19 10 1 ENTERING THE SETUP CAL MODE 19 10 2 DISPLAY SETUP 19 10 2 1 BLANKING A DISPLAY LINE CHANNEL 19 10 2 2 SELECTING DISPLAY BRIGHTNESS 19 10 2 3 SELECTING UNIT OF MEASURE 20 10 2 4 SELECTING GAS ID 20 10 2 5 SET...

Page 4: ...5 ENABLING RATIO CONTROL 25 10 8 CALIBRATING A CHANNEL TO ITS INCOMING SIGNALS 26 10 8 1 RESETTING THE ZERO ONLY 26 10 8 2 RESETTING THE SPAN ONLY 26 10 8 3 RESETTING ZERO AND SPAN 27 10 8 4 SETTING A MULTIPLICATION FACTOR 27 10 9 SERIAL COMMUNICATION 28 10 9 1 COMMANDS 28 10 9 2 SET POINT QUERIES 28 10 9 3 ALARM FLAG QUERIES 28 11 0 APPENDIX A 30 12 0 APPENDIX B 33 13 0 APPENDIX C 33 14 0 APPENDI...

Page 5: ...on J 2 Ch2 6 Analog signal J 3 Ch3 7 Case ground J 4 Ch4 8 Override Control J 5 Analog out 9 15 VDC J 6 RS 232 10 NC J 7 RS 485 11 15 VDC J 8 Alarms 12 Valve return J 9 RS 485 14 Set point in Pin outs 1 Check power setting switch on the back panel and make sure it is set appropriately 2 Ensure the power switch is off and then connect the power cord CLOSE HASTINGS OPEN OPEN CLOSE OPEN CLOSE OPEN CL...

Page 6: ...is used to indicate that damage to the power supply or equipment connected to it could occur if directions are not followed Warranty could be invalidated if the instructions in this manual are not followed 2 0 Safety This symbol indicates that a shock hazard may be present Read the instruction manual carefully and insure that the device is wired properly and that all settings have been checked pri...

Page 7: ...oices from an intuitive menu structure FRONT PANEL LOCKOUT ANALOG RANGE SELECTION Analog signal and control ranges are operator selectable The operator can choose between three different DC ranges A fifteen 15 pin high density sub miniature D type connector is provided for separate monitoring of each channel s analog transducer signal CAUTION Consult the appropriate section for limits to the loadi...

Page 8: ...pond to any commands either manually or digitally until the reset process is completed After said reset the POWERPOD 400 will have remembered all previously entered set points but all channels are designed to come up in the Override CLOSEd condition For meters this should have no affect on their behavior All analog only THI flow controllers with normally closed NC valves will close and remain clos...

Page 9: ... Number Channels 4 VSupply 15 VDC Bi polar ISupply 250 mA Bi polar 0 5 0 10 VDC I O 4 20 mADC Display Type Vacuum Fluorescent LCD Emulator Lines 4 Characters 20 Brightness Levels 4 A D Converter Filtering Rate 4 15 30 100 Hz Alarms 3 per channel 1 High 1 Low 1 Total Dimensions Front Panel h x w 3 5 x 9 5 in Case h x w x d 3 x 8 x 9 5 in Hole Centers h x w 3 x 8 825 in Weight 5 1 4 lbs 4 0 Specific...

Page 10: ...ignal for normal operation A channel must be active before these keys can become operational 4 DISPLAY AREA Column 1 Reserved for displaying ACTIVE CHANNEL MASTER channel M SLAVE S or TOTAL T Column 2 Reserved for polarity indicator Col s 3 8 Signal monitor Displays current input signal while in METER mode AVERAGE while set to average readings or TOTAL while in TOTALIZER mode Column 9 Space Col s ...

Page 11: ...H 2 POWER INLET FUSE 3 POWER SELECTOR SWITCH 4 FUSE Vs POWER SETTING TABLE 5 RS 232 SERIAL PORT CONNECTOR J6 6 RS 485 DAISY CHAINED SERIAL PORT CONNECTORS J7 J9 7 TRANSDUCER CONNECTORS J1 J4 8 ANALOG OUTPUT J5 9 ALARMS J8 6 0 Rear Panel ...

Page 12: ...are for RS 232 RS 485 connections respectively Settings for serial communication are accessible via the front panel J6 1 Unused 2 Tx 3 Rx 4 Unused 5 Gnd 6 Unused 7 RTS 8 CTS RS 232 DB 9 9 Unused 7 0 Wiring J7 J9 1 Unused 2 Rx 3 Tx 4 Unused Gnd Gnd 5 Unused 6 Gnd VCC VCC 7 R 8 T RS 485 DB 9 9 Unused Power is supplied through a fused AC jack on the rear panel item 2 Use the power cord supplied with ...

Page 13: ...NC mA Sig 4 NC mA Sig 5 Sig Com 6 Sig In 7 Case Gnd 8 Cntrl Over ride 1 5mA 9 15 VDC 10 NC 11 15 VDC 12 Valve Return 13 NC Ext In 14 Set Point Out Transducer Connectors DB 15 H Pinout 15 5 VDC Ref Not Used J8 1 Chnl 1 High Alarm 2 Chnl 1 Low Alarm 3 Chnl 1 Alarm Return 4 Chnl 2 High Alarm 5 Chnl 2 Low Alarm 6 Chnl 2 Alarm Return 7 NC 8 NC 9 NC 10 NC 11 NC 12 NC 13 NC 14 NC 15 NC 16 NC 17 NC 18 NC ...

Page 14: ...o a channel on another power supply and programmed as a Master for that power supply allowing the remaining three channels to operate as slaves When operating 4 20 mA instruments the followers supply a 0 10 volt signal J5 1 Channel 1 Signal 2 Channel 1 Return 3 Channel 2 Signal 4 Channel 2 Return 5 6 7 8 9 10 11 Channel 3 Signal 12 Channel 3 Return 13 Channel 4 Signal 14 Channel 4 Return Analog Ou...

Page 15: ...el is set for AUTO operation See Setting a Channel to AUTO Control 8 3 OVERRIDE OPEN Press the desired CHANNEL key An asterisk appears in the first space on the line representing the selected channel The meter display is immediately replaced with the current set point Pressing the OPEN key results in the application of 15 VDC to pin number eight 8 of the corresponding 15 pin Sub D connector and re...

Page 16: ...eturns with the selected channel reading the signal between pins 5 and 6 of the corresponding channel s 15 pin D connector J1 J4 8 7 SETTING A CHANNEL TO DISPLAY THE TOTALIZER FUNCTION The POWERPOD 400 provides an integrated Riemann Sum value of the incoming signal for each channel I S f C f T where Interval Time Fractional f Value Span or value CAL C Factor Signal Fractional f Total T I S Each ch...

Page 17: ...nd 24000 samples The TOTAL would be 2 400 E03 1 389 E 04 3 1 3 Std Liters If no rate is programmed on that channel The TOTALIZER function is disabled for that channel and the display returns to its regular metering configuration To enable the TOTALIZER press the MODE key The MODE menu appears in the display To select TOTAL press 2 and then ENTER The TOTALIZER menu allows the operator to select the...

Page 18: ... 2 CHOOSING RS 232 COMMUNICATION Press the MODE button The MODE menu is displayed Press the number 4 key for XTRNL CNTRL The XTRNL CNTRL menu is displayed Choose RS 232 by pressing the number 1 key The normal display will return to its previously programmed state 9 3 CHOOSING RS 485 COMMUNICATION Press the MODE button The MODE menu is displayed Press the number 4 key for XTRNL CNTRL The XTRNL CNTR...

Page 19: ... will affect the display Follow the steps below to gain the desired customized display 10 2 1 Blanking a Display Line Channel Use the serial command DndCr where n channel number d 1 for Totalizer Mode 2 for Meter Mode 3 for a blanked line and Cr carriage return 10 2 2 Selecting Display Brightness While the SETUP CAL menu is displayed choose DISPLAY by pressing the keys 1 ENTER Choose BRIGHTNESS by...

Page 20: ...d Select the DISPLAY menu by pressing1 ENTER Then choose GASID by pressing 3 ENTER The GASID menu will be displayed allowing the selection of nearly one hundred different chemical symbols simply by pressing the number key corresponding to the desired gas The number can be found by scrolling up or down until the desired gas is displayed or by consulting Appendix C at the end of this manual Once sel...

Page 21: ... per hour SLH will totalize percent will not Each mode is described in the following text and can be followed in the diagram below 10 3 1 Count Up to a Set Point The TOTALIZER will be set to count from zero 0 to a set point When the set point is reached a memory flag will be set to its logic high state This flag is readable only through serial communications The TOTALIZER will continue to count up...

Page 22: ...hile the SETUP CAL menu is displayed choose TOTAL by pressing the number 2 key and ENTER A TOTALIZER menu is displayed Press the number 3 key to choose the CONT option followed by the ENTER key The previously programmed display returns with the selected channel now displaying the Riemann Sum of the received transducer signal 10 4 EXTERNAL COMMUNICATION SETUP The following text describes how the PO...

Page 23: ...From SETUP CAL Menu 10 5 1 Zero to Five Volt Operation While in the SETUP CAL menu select ANALOG by pressing the number4 key and the ENTER key From the ANALOG SIGNAL menu choose 0V 5V by pressing the number 1 key and pressing the ENTER key The normal display returns with 0 volts intended to correspond to 0 signal and 5 volts intended to correspond to the 100 signal Calibration may be required 10 5...

Page 24: ...elects the LOW LIMIT display Using the number keys enter the desired high limit level and then press ENTER EXIT the loop by pressing the number 4 key while the ALARMS menu is displayed followed by ENTER 10 6 3 Setting a Single Channel s Hysteresis After selecting a channel in the SETUP CAL menu choose ALARMS by pressing the number 5 key The ALARMS menu will be displayed Pressing the number 3 key s...

Page 25: ...fter enabling RATIO control a series of menus labeled SLAVE A SLAVE B and SLAVE C will be displayed These menus correspond to channels 2 3 and 4 respectively Each of the channels 2 through 4 can be enabled or disabled individually For example pressing the 1 key ENTER while SLAVE A is being displayed will eliminate channel two 2 from ratio control and allow channel two to work normally as an indepe...

Page 26: ...0 combination must be calibrated together as a system if the accuracy of the whole system is to be known 10 8 1 Resetting the Zero Only While the SETUP CAL menu is being displayed and after making a selection from the CHANNEL SELECT menu select CALIBRATE by pressing the number 7 key followed by ENTER then choose ZERO ONLY by pressing the number 1 key and ENTER The ZERO menu will be displayed which...

Page 27: ...supply the SPAN menu window is displayed If the displayed signal is an acceptable full range value press ENTER to accept it The previously programmed display returns with the selected channel now displaying the CAL d value If the incoming signal is not an acceptable full range value the operator try to correct any problems at this stage prior to pressing ENTER or by pressing the ESC key they can e...

Page 28: ... add the required terminating resistors Remove two machine screws from the rear of the top cover Slide the cover off The two jumpers are near the serial communication connectors 10 9 2 Set Point Queries Queries are used when information from the unit is required Each query is followed by a response from the POWERPOD 400 In this case the query is asking for a programmed value Specifically the set p...

Page 29: ...TF4 1 a Boolean TRUE indicating that the total is equal to or beyond the totalizer set point D41Cr command tells channel four 4 to display the TOTAL It is not necessary that the front panel read the total for the TOTALIZER to work The Totalizer works in the background no matter what mode the display is in NOTE It must be emphasized that if the total reaches the maximum of the display 999999 the un...

Page 30: ...m Set Point Ch3 Low A3L A3L ddd dd A4H dd ddd Alarm Set Point Ch4 High A4H A4H ddd dd A4L dd ddd Alarm Set Point Ch4 Low A4L A4L ddd dd HY1 ddd Hysteresis Ch1 HY1 HY1 ddd HY2 ddd Hysteresis Ch2 HY2 HY2 ddd HY3 ddd Hysteresis Ch3 HY3 HY3 ddd HY4 ddd Hysteresis Ch4 HY4 HY4 ddd UM1 dd Unit of Meas Ch1 UM1 UM1 dd UM2 dd Unit of Meas Ch2 UM2 UM2 dd UM3 dd Unit of Meas Ch3 UM3 UM3 dd UM4 dd Unit of Meas...

Page 31: ...lizer Reset Ch4 Totalizer Flag Ch1 TF1 TF1 d note 9 Totalizer Flag Ch2 TF2 TF2 d Totalizer Flag Ch3 TF3 TF3 d Totalizer Flag Ch4 TF4 TF4 d SN1 d dddd Cal Value CH1 SN1 SN1 d dddd notes 1 2 SN2 dd ddd Cal Value CH2 SN2 SN2 d dddd SN3 ddd dd Cal Value CH3 SN3 SN3 d dddd SN4 dddd d Cal Value CH4 SN4 SN4 d dddd Z1 Zero Ch1 Z2 Zero Ch2 Z3 Zero Ch3 Z4 Zero Ch4 F1 Set Full Scale Value Ch1 F2 Set Full Sca...

Page 32: ...s d Rate Units Flow Displays d Mass Units Total Displays d Chnl n Dnd 3 2 1 6 rz range zero rfs range full scale 7 mADC d VDC d VDC d Chnl n INnd 20 4 3 10 0 2 5 0 1 8 Zero to sets ly Continuous Counts Totalizer d Po Set to sets Down Counts Totalizer d Zero to sets Up Counts Totalizer d Chnl n TnMd Re 3 int Re 2 Re 1 9 int 1 int 0 Po Set Total d Po Set Total d Chnl n TFnd 10 text OPEN or CLOSE d 0...

Page 33: ...our SMLH SML 50 Moles per Minute MolM Mol 17 Normal Mililiters per Hour NMLH NML 51 Moles per Second MolS Mol 18 Normal Cubic Centimeters per Minute NCCM NCC 52 Moles per Hour MolH Mol 19 Standard Cubic Centimeters per Second SCCS SCC 53 Kilomoles per Minute KMolM KMol 20 Normal Cubic Centimeters per Second NCCS NCC 54 Kilomoles per Second KMolS KMol 21 Standard Cubic Centimeters per Hour SCCH SCC...

Page 34: ...6 Ethylene Oxide C2H4O 111 Methylcyclohexane C7H14 22 Carbon Disulfide CS2 67 Ethyleneimine C2H4 N 112 Methyl Ethyl Amine C3H9 N 23 Carbon Monoxide CO 68 Ethylidene Dichloride 68 113 Methyl Ethyl Ether C3H8O 24 Carbon Tetrachloride CCl4 69 Ethyl Mercaptan C2H6S 114 Methyl Ethyl Sulfide C3H8S 25 Carbonyl Sulfide COS 70 Fluorine F2 115 Methyl Fluoride CH3 F 26 Chlorine Cl2 71 Formaldehyde CH2O 116 M...

Page 35: ...Hexafluoride WF6 144 Phosphorus Trifluoride PF3 164 Silicone Tetrafluoride SiF4 183 Uranium Hexafluoride UF6 145 Propane C3H8 165 Sulfur Dioxide SO2 184 Vinyl Bromide 184 146 Propyl Alcohol C3H8O 166 Sulfur Hexafluoride SF6 185 Vinyl Chloride 185 147 Propyl Amine C3H9 N 167 Sulfur Tetrafluoride SF4 186 Vinyl Flouride C2H3F 148 Propylene C3H6 168 Sulfur Trifluoride SF3 187 Water Vapor H2O 149 Pyrad...

Page 36: ...supplying the meter input for that channel with its appropriate span voltage or span current 14 1 Zeroing Unit Voltage Range The following instructions explain how to short a given channel s input signal to ground 0 volts DC and set the display to read zero at this voltage Locate the 15 pin D type connector that corresponds to the channel to be zeroed J1 Channel 1 J2 Channel 2 J3 Channel 3 J4 Chan...

Page 37: ...ll respond in the 4 to 20 mA mode Connect a milliamp meter between pins 14 and 6 on the 15 pin D connector corresponding to the channel to be calibrated J1 Channel 1 J2 Channel 2 J3 Channel 3 J4 Channel 4 Set the command for the selected channel to zero Press the CHANNEL button Press 1 2 3 or 4 depending on which channel is to be zeroed Press 0 0 using the numbered key pad Press ENTER The milliamp...

Page 38: ...was fed into the input of the channel to be adjusted 1 and 2 If this information is not on the transducer itself consult the manufacturer of the transducer Their literature or other documentation should specify the maximum output signal from the transducer and the maximum value to be displayed at that signal level 3 Setting the MULTIPLIER to 1 0000 Press MODE Press 3 Press ENTER Press 1 2 3 or 4 d...

Page 39: ...ds to the channel to be spanned J1 Channel 1 J2 Channel 2 J3 Channel 3 J4 Channel 4 For units set to meter a voltage range short pin 14 command out to pin 6 signal in of the selected channel and place a calibrated volt meter to read from pin 5 common to pin 6 For units set to read a 4 to 20 mA range connect a milliamp meter between pins 14 and 6 Press the CHANNEL key corresponding to the selected ...

Page 40: ...transducers connected breakout connectors not supplied and precision multi meters with NIST traceable calibrations also not supplied Such procedures are not covered in this document If the calibration for the channel just zeroed had been severely compromised prior to beginning this procedure zero may not be immediately displayed and you may have to repeat the procedure after resetting the span Che...

Page 41: ...Page 41 of 42 15 0 Drawings 400 HASTINGS OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE 9 3 6 8 2 5 0 7 1 1 4 3 2 4 ...

Page 42: ...e warranty period Defective instruments should be returned to Hastings Instruments shipment prepaid together with a written statement of the problem and a Return Material Authorization RMA number Please consult the factory for your RMA number before returning any product for repair Collect freight will not be accepted 16 2 Non Warranty Repair Policy Any product returned for a non warranty repair m...