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BenchMark

®

200/BM470 Marking System

 

 

 

 

2 of 8 

34743A 

SYSTEM OPTIONS 

 

Tool Stand Assembly 

 

Marking Head Extension Cables 

 

Auxiliary Axis Driver Board Kit 

 

Motorized Theta-axis with Programmable Rotary Drive Unit 

 

BM470 Controller Wall-mounting Bracket Kit 

 

Bar Code Scanner or Bar Code Wand with Cable 

 

Foot Switch (Start Print) or Pushbutton Station (Start/Abort) 

 

Backup Utility Software 

 

Upgrade Utility Software 

 

Logo/Font Generator Software 

 

BM470+ Enhanced Communications Software 

SYSTEM SETUP 

1. 

Position tool stand assembly in desired location. 

2. 

Mount marking head to the tool stand assembly using four  
M8-1.25 socket head cap screws. 

Screws must extend into 

the back plate at least 9mm (0.375 in.) but not more 
than 12mm (0.5 in.).

 Refer to the 

Benchmark200 Marking 

Head Dimensions

 drawing (above) for details. 

C AU T I O N  

The BM470 Controller is not a sealed unit. Protect it from 
potentially damaging conditions and contaminants. Do not 
block vents in bottom of case. Ensure the marking system 
is electrically isolated from any devices that may generate 
e x t r e m e   e l e c t r o m a g n e t i c   i n t e r f e r e n c e   ( E M I ) . 

3. 

Locate controller as close as practical to marking head. 
Standard marker cable length is 4 m (13 ft.). 

4. 

Ensure controller power switch (on back panel) is OFF; 
connect power cable to controller. 

5. 

Connect marker cable from marking head to controller; 
tighten securely. 

6. 

Position controller power switch to ON (on back panel) to 
start the marking system software. 

7. 

Adjust pin stroke for proper pin impact depth. 

 

BENCHMARK200 MARKING HEAD 

Specifications 

The BenchMark200 marking head specifications are subject to 
change without prior notice. 

Dimensions .......................   see 

BenchMark200 Marking Head 

Dimensions

 drawing for details. 

Weight  ..............................   5.63 Kg (12.375 lb.) marker & cable 

5.08 Kg (11.185 lb.) marker only 

Noise .................................   70.9 dB (max);  61.8 dB (LEQ) 

See 

Marking Noise

 for details 

Operating Temperature. ...   0° to 50° C (32° to 122° F),  

non-condensing 

Marking Area ....................   100 x 100 mm (4.0 x 4.0 in.) 

Pin Types ..........................   25XLE-series 

Pin Material .......................   Tungsten Carbide 

Marking Characteristics 

The BenchMark200 can accommodate character sizes from 
.762 to 100 mm (.030 to 4.0 in.) in .025 mm (.001 in.) increments. 
Characters can be rotated in 1° increments with printing 
resolutions from 5 dots/cm (10 dots/in.) to 75 dots/cm 
(200 dots/in.) for an engraved look. 

Marking Speeds 

Generally, the system will mark three characters per second using 
5x7 font, 3 mm (.118 in.) high, 2mm (.080 in.) wide characters. 
Speeds will vary slightly depending on the selected character size, 
style, and dot density. Specific times can be verified by a Telesis 
representative. 

Marking Depth 

The BenchMark200 can obtain a marking depth of .127 mm 
(.005 in.) in mild steel (Rb53) using a 25XLE carbide pin with a 
45° cone angle.  The depth of mark can be adjusted over a 
significant range by changing the impact force (via software 
parameter) or by changing the impact distance (pin stroke).  
Specific depths can be verified by a Telesis representative. 
 
 

continued... 

Summary of Contents for BenchMark 200

Page 1: ...nd direct drive toothed pulleys The pin design permits high quality consistent marks on irregular slightly curved surfaces It also accommodates applications where marking surfaces cannot be positioned at a consistent distance from the marker The Marker Cable connects the marker to the BM470 Controller The cable is 4 m 13 ft long and is pre wired to the marking head The Pin Cartridge machined from ...

Page 2: ...on controller power switch to ON on back panel to start the marking system software 7 Adjust pin stroke for proper pin impact depth BENCHMARK200 MARKING HEAD Specifications The BenchMark200 marking head specifications are subject to change without prior notice Dimensions see BenchMark200 Marking Head Dimensions drawing for details Weight 5 63 Kg 12 375 lb marker cable 5 08 Kg 11 185 lb marker only...

Page 3: ...heavily dependent on the part being impacted Conditions such as the material being marked the rigidity of the work piece machine settings ambient noise etc may all vary when in operational use Such variables will alter the actual noise level Despite detailed guidance provided with each machine variable operating conditions are beyond the control of Telesis The responsibility of establishing safe w...

Page 4: ...ations are subject to change without prior notice Dimensions H x W x D 686 0 x 270 0 x 414 0 mm 27 0 x 10 63 x 16 29 in Height Adjustment 298 4 mm 11 75 in with standard 25XLE pin cartridge Weight 13 9 Kg 30 5 lb Additional Features see BenchMark Tool Stand Dimensions drawing for details BenchMark Tool Stand Dimensions ...

Page 5: ...ements 95 to 250 VAC 2 amps 50 60 Hz single phase Operating Temperature 0 to 50 C 32 to 122 F non condensing Operating Humidity 10 to 80 non condensing Cooling Internal thermostatically controlled fan Communications TTL RS232 and USB Input Signals Two available Start Print Stop Abort 10 VDC minimum voltage 30 VDC maximum voltage 12 to 24 VDC nominal voltage 2 3 mA 12VDC 4 9 mA 24VDC nominal curren...

Page 6: ...n or foot pedal switch These types of devices can remotely control Start Print and Stop Abort Print operations Comm Port allows connection to a remote serial device The Comm port may be used to connect an optional customer supplied PC to access Telesis software utilities Utility software may be used to backup patterns stored in the controller to download a custom font to the controller or to downl...

Page 7: ...ontroller Asynchronous 1200 2400 4800 9600 19200 38400 or 115200 Baud 1 or 2 Stop Bits 7 or 8 Data Bits None Even or Odd Parity Host Communications continued In addition defining Comm Port communication parameters you can select the type of protocol to be used Extended Protocol or Programmable Protocol Programmable Protocol Use this protocol where very simple one way communications are required su...

Page 8: ...ut and input signals The system will return a hexadecimal code for the 6 output signals and 12 input signals in the following format O O I I I where bit 1 READY 0x01 bit 2 DONE 0x02 bit 3 PAUSED 0x04 bit 4 NO_FAULT 0x08 bit 5 SPARE_1 0x10 bit 6 SPARE_2 0x20 bit 1 START 0x001 bit 2 STOP 0x002 bit 3 SEL_0 0x004 bit 4 SEL_1 0x008 bit 5 SEL_2 0x010 bit 6 SEL_3 0x020 bit 7 SEL_6 0x040 bit 8 SEL_4 0x080...

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