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 670-000-004/1010

 

 
 
 
 
 
 

READ THIS FIRST! 

 

 
 
 
 
 
 
 

 
 
Failure to adhere to the guidelines below can result in severe personal injury, death or substantial property damage.

 
 

Service and maintenance – 

1.

  To avoid electric shock, disconnect electrical supply before 

performing maintenance. 

2.

  To avoid severe burns, allow furnace to cool before performing 

maintenance. 

3.

  Perform service and maintenance as described in this manual 

and the burner manual. 

4.

  Do not attempt to make adjustments to the blower or motor while 

the furnace is in operation. Disconnect power to the furnace and 
be sure all parts have stopped moving before attempting 
adjustments or maintenance. 

5.

  The burner must be set up and adjusted using combustion test 

instruments. Visual examination of the flame alone cannot 
determine combustion performance. 

 
 

Operation - 

6.

  Do not use the furnace as a construction heater. 

7.

  Do not operate any furnace if the heat exchanger is damaged, 

corroded or pitted. Toxic flue products could enter the air 
stream. 

8.

  Do not jumper, attempt to by-pass or override any limit control. 

9.

  Do not block flow of combustion or ventilation air to furnace. Do 

not block or obstruct the air openings in the furnace casing. 

10.

 Do not store or use combustible materials, gasoline, or other 

flammable liquids or vapors in the furnace area. 

11.

  Do not operate the furnace if the furnace area will be exposed to 

air contaminants as described on page 5. 

12.

  Should overheating occur, do not turn off or disconnect electrical 

supply to furnace. Instead, shut off the oil supply at a location 
external to the appliance, if possible. 

13.

 Do not use this furnace if any part has been under water. Call a 

qualified service technician immediately, to inspect the furnace 
and to replace any part of the furnace, control system or burner 
that was submerged in water. 

14.

 Do not operate furnace if temperature rise through heat 

exchanger exceeds 85

o

F. 

 
 
 
 

 
 

15.

 Inspect, clean and replace (if necessary) return air filter 

regularly. 

16.

  Do not obstruct return air grills or supply air outlets. 

17.

 Supply only #2 fuel oil to the burner. Never attempt to use 

gasoline, a mixture of gasoline and oil, waste fuel, refuse or any 
other substance in the burner of furnace. 

 
 
 
 
 

Installation - 

18.

 Do not block flow of combustion or ventilation air to furnace. Do 

not block or obstruct the air openings in the furnace casing. 

19.

 Connect furnace only to a functional vent system in good 

condition. Place the furnace to allow proper venting, with the 
shortest possible venting and minimum number or elbows. 

20.

 Always connect and seal a return air duct to the furnace unless 

the furnace is located in a large space, such as an unpartitioned 
basement. Route the return air duct to an adjacent room if no 
return air manifold is used. 

21.

 Install furnace maintaining minimum clearances for service and 

separation from combustible surfaces described in this manual. 
If furnace is installed on a combustible floor, you must use the 
combustible floor base or provide the minimum clearance from 
the furnace to the floor as given in this manual. 

22.

 Install, start-up, service and maintain burner per instructions in 

this manual and the burner manual. 

23.

 Verify burner is properly inserted through the combustion 

chamber opening. 

24.

 Furnace must be installed so that burner and control system 

components are protected from dripping, spraying water or rain 
during operation or service. 

25.

 If installing an air conditioning evaporator coil, install the coil 

downstream of, or in parallel with, the furnace to prevent 
condensation on the furnace heat exchanger. If the coil is in 
parallel, provide means to prevent flow of chilled air into the 
furnace, including an interlock to prevent simultaneous operation 
of heating and air conditioning. 

 

Apply the following suggestions to prevent unsatisfactory operation of the furnace.

 
 

Installation – 

1.

  Be sure to level the furnace, using a spirit level at the front and 

one side. If the furnace is not level, oil can drip into the 
combustion chamber after burner cycling, contaminating the 
heat exchanger and the burner head. 

2.

  Avoid locating return grills in rooms that may contain undesirable 

odors. 

3.

  Never locate a return air grill closer than approximately 20 feet 

from the furnace. 

 
 
 
 

4.

  Locate the furnace near the center of the supply and return duct 

systems. 

5.

  Always check the size of the ducts on a replacement installation, 

particularly if adding air conditioning. 

Summary of Contents for TMP-105

Page 1: ...by the consignee Do not store or use gasoline or other flammable liquids or vapors near this furnace or any other appliance Ventilate house while operating furnace for the first time Odors may be emi...

Page 2: ...ure of gasoline and oil waste fuel refuse or any other substance in the burner of furnace Installation 18 Do not block flow of combustion or ventilation air to furnace Do not block or obstruct the air...

Page 3: ...TMP furnaces are approved for installation on non combustible floor If a combustible floor is used follow these instructions Horizontal installation on combustible floor Always keep the minimum instal...

Page 4: ...r and fireplace When outside air is used Connect each opening directly by ducts to the outdoors or to crawl or attic space that freely connects with outdoors Size per below Through outside wall or ver...

Page 5: ...avoid Spray cans containing chloro fluorocarbons Permanent wave solutions Chlorinated waxes cleaners Chlorine based swimming pool chemicals Calcium chloride used for thawing Sodium chloride used for w...

Page 6: ...re personal injury death or substantial property damage Duct locations and sizing Verify that the size of the supply and return duct system is sufficient for the application The pressure drop through...

Page 7: ...In the event that the BVSO repetitively shuts down the oil burner a qualified technician needs to evaluate the cause of this shut down Refer to the figures 3 to 5 at section 6 Wiring Diagrams and deta...

Page 8: ...ame furnace installed with a 4 ton air conditioning evaporator coil Heating mode airflow is still 1 050 CFM Cooling mode airflow use Equation 3 4 CFM 4 x 400 1 600 CFM The larger number is 1 600 CFM c...

Page 9: ...7 7 6 6 900 14 58 41 31 25 21 19 17 14 12 11 10 9 8 8 7 7 7 1000 16 64 45 34 28 23 20 18 15 13 11 10 9 9 8 8 7 7 1100 16 72 49 38 30 25 22 19 16 14 12 11 10 9 9 8 8 7 1200 16 54 41 33 27 24 21 17 15 1...

Page 10: ...2 600 12 59 38 28 22 19 16 15 13 700 12 69 44 32 25 21 18 16 15 13 800 14 50 36 29 24 20 18 16 14 900 14 56 41 32 26 22 20 18 15 1000 16 63 45 35 29 24 22 19 17 15 1100 16 69 49 38 31 26 23 21 18 16 1...

Page 11: ...t must slope upwards away from the furnace a minimum of inch per foot 2 Connection must be made above bottom of chimney to avoid blockage Vent pipe must not enter chimney far enough to cause obstructi...

Page 12: ...use Teflon tape as an oil pipe sealant It can cause valves to fail creating hazards Use only flare fittings Do not use compression fittings Failure to comply could result in severe personal injury dea...

Page 13: ...TMP Oil Furnaces Furnace Manual 670 000 004 1010 13 Notes...

Page 14: ...o one red wire from BVSO 5 Connect the green ground wire to a cabinet screw Connect power wiring All wiring must conform to National Electrical Code ANSI NFPA 70 latest edition and any additional nati...

Page 15: ...TMP Oil Furnaces Furnace Manual 670 000 004 1010 15 6 Wire furnace burner continued PLB Oil Furnaces Furnace Manual Figure 4 Wiring TMP furnaces with direct drive blowers DNS 0888 Rev E...

Page 16: ...TMP Oil Furnaces Furnace Manual 16 670 000 004 1010 6 Wire furnace burner continued PLB Oil Furnaces Furnace Manual Figure 5 Wiring TMP furnaces with direct drive blowers DNS 0907 Rev C...

Page 17: ...Then adjust burner for correct combustion using combustion test equipment Adjust burner for Draft 0 00 to 0 035 water column draft in furnace combustion chamber For pressure reading replace the sight...

Page 18: ...piping and piping checked for leaks 23 Was burner sealed to furnace and nuts tightened Was burner harness securely plugged in Obtain gas tight seals at burner flange cleanout plates and or flue colle...

Page 19: ...nozzle and electrode position Check ignition transformer output Reference burner manufacturers instructions Check tube insertion and alignment Check nozzle and electrode position Reference burner manu...

Page 20: ...on page 21 Failure to comply could result in severe personal injury death or substantial property damage Consult with homeowner to see if there were any Check sequence of operation problems with furna...

Page 21: ...it in a plastic bag for disposal Wash potentially contaminated clothes separately from other clothing Rinse clothes washer thoroughly NIOSH stated First Aid Eye Irrigate immediately Breathing Fresh ai...

Page 22: ...removing the electrical wires remove the thermal switch and remove any build up from the thermal switch surface D Do not dent or scratch the surface of the thermal switch If the thermal switch is dam...

Page 23: ...TMP Oil Furnaces Furnace Manual 670 000 004 1010 23 11 Components and replacement parts Figure 7 Model TMP furnaces Component locations B50098 Rev A...

Page 24: ...panel insulation B30570 27A Front right baffle B30569 01 27B Front left baffle B30569 02 28 Bottom front panel assembly item 29 included B30774 01 29 Bottom front panel insulation B30773 30 Washer 3 8...

Page 25: ...ture rise quantity load ampacity for fuse size weight o F and size amps wiring sizing amps pounds TMP 105 55 70 1 20 X 20 115 60 1 12 2 13 7 15 202 Model Volt Hertz Phase DNS 0908 Rev A BTU h BTU h GP...

Page 26: ...0 60 Bar 0 75 0 75 CARLIN BURNER EZ 1 Tube insertion 5 3 16 TMP 105 0 4 0 3 Model Input TMP 105 BECKETT BURNER Model AFG 3450 RPM Tube insertion 5 1 8 Input Model Firing rate USGPH Nozzle Delavan Hea...

Page 27: ...om thermostat 2 If the furnace oil burner should shut down on flame failure the burner primary control will lock out Ask your service technician to show you the correct procedure to reset the primary...

Page 28: ...TMP Oil Furnaces Furnace Manual X40105 Rev K...

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