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This manual is designed to familiarize and instruct the techni-
cian with the proper operation and maintenance of the equip-
ment. The “Care and Safety Precautions” section explains the 
hazards of using any type of soldering or reworking device. 
Please read carefully and observe the guidelines in order to 
maximize usage and minimize the risk of injury or accidents . 

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BASIC TROUBLESHOOTING GUIDE 

PROBLEM 1: THE UNIT HAS NO POWER 

1.  Check if the unit is switched ON. 

2.  Check the fuse. Replace with the same type if fuse is blown. 

3.  Check the power cord and make sure there are no disconnections. 

4.  Verify that the unit is properly connected to the power source. 

 

PROBLEM 2: TEMPERATURE IS NOT INCREASING

 

Description: 

Tip temperature does not increase, display shows the word “PLUG” 

 

SOLUTION: 

The solder Iron is not connected  or its connection is  loosely connected  to  the  main sta-

tion. Plug the solder iron firmly and lock into position. 

 

CASE 2: 

Solder Iron is properly connected, display still shows “PLUG”

 

SOLUTION: 

The heating  element may  have  been  damaged. Replace heating  element. Or check  the 

wirings of the solder iron pen. 

 

PROBLEM 3: DISPLAY SHOWS WARNING MESSAGES

 

Description: 

Display shows the word “ TiP” 

 

SOLUTION: 

This indicates that the tip is not inserted or is not properly attached to the soldering iron. 

 

CASE 2: 

Display shows the word “ OFF” 

 

SOLUTION: 

The  system  has  gone  into  protection  mode.  It  may  be  that  the  system  has  detected  an 

over  heat  in  the  tip  temperature  due  to  improper  calibration  and  system  initialization.  

Repeat the steps in page 8 under 

SYSTEM INITIALIZATION 

and 

TIP CALIBRATION

Ensure that the maximum temperature is only at  450C.  

 

PROBLEM 4: SOLDER IRON IS OVERHEATING

 

Description: 

Solder  iron  tip  is  getting  too  hot  while  the  displayed  actual  temperature 

stays is dropping or displays OFF.  

 

SOLUTION: 

Digital offset settings might be adjusted too high causing overheat protection. Repeat the 

steps in page 8 under 

SYSTEM INITIALIZATION 

and 

TIP CALIBRATION

Ensure that the maximum temperature is only at  450C.  

 

PROBLEM 5: OTHER PROBLEMS NOT MENTIONED IN THIS DOCUMENT 

SOLUTION: 

Contact authorized service station. 

Summary of Contents for 21-19650

Page 1: ... there are combustible materials do not apply to the same place for a long time do not use in presence of an explosive atmosphere be aware that heat may be conducted to combustible materials that are out of sight place the appliance on its stand after use and allow it to cool down before storage do not leave the appliance unattended when it is switched on Rohs Correct Disposal of this product This...

Page 2: ...y connected display still shows PLUG SOLUTION The heating element may have been damaged Replace heating element Or check the wirings of the solder iron pen PROBLEM 3 DISPLAY SHOWS WARNING MESSAGES Description Display shows the word TiP SOLUTION This indicates that the tip is not inserted or is not properly attached to the soldering iron CASE 2 Display shows the word OFF SOLUTION The system has gon...

Page 3: ...unit will not be used for long periods it is advised to power down the unit and un plug from the mains 5 Inspecting and cleaning the tip Set the temperature to 250o C When the temperature stabilizes clean the tip and check its condi tion If the tip is badly worn or deformed replace it If the solder plated part of the tip is covered with black oxide apply fresh solder containing flux and clean the ...

Page 4: ...one via the following method 1 While the unit is ON press and hold the set button 2 Wait for the display to change to A then repeatedly press the SET button until the prefix G or G is displayed This denotes that we are now in autocalibration mode 3 Place the tip of the soldering iron to the sensor of the auto calibration adaptor Wait for the temperature reading to stabilize 4 Press the increase bu...

Page 5: ...il ized if attached to our separate auto calibration adaptor For detailed information on how to utilize this feature please refer to the manual pro vided with the auto calibration adaptor 5 SAFETY PRECAUTIONS Check each component after opening the package to make sure everything is in good condition If there are any suspected damage do not use the item and report the issue to your vendor Turn OFF ...

Page 6: ...n The display will show Pin when system lock feature is enabled A PIN code is required to regain access to the system s settings and temperature adjustment This PIN code is user defined and this feature can be disabled To activate the system lock feature and select desired PIN code 1 With the unit turned On press and hold the SET button 2 Wait for the display to change to A then repeatedly press t...

Page 7: ...s and hold the SET button 2 Wait for the display to change to A then repeatedly press the SET button until a number with prefix d or d0FF is displayed This denotes that we are now configuring the sleep timer setting 3 d0FF indicates that the sleep function is currently turned off To adjust the timer settings press the increase or decrease button Sleep timer is adjustable from 1 to 60 minutes 7 OPE...

Page 8: ...onfiguring the digital offset of the system A display like A000 indicates that the digital offset is currently set at neutral 3 Press the increase and decrease button to adjust the digital offset A negative number denotes a negative offset and a positive number denotes a positive offset 9 OPERATING GUIDELINES 5 Adjust the offset number until the external temperature sensor reading is equal to our ...

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