Tennant 1180, Operator And Parts Manual

Page 1: ...00 982 7658 1 763 513 2850 FAX 1 800 678 4240 1 763 513 2142 TECHNICAL SUPPORT 1 800 522 7839 EXT 5356 TENNANT COMPANY 701 NORTH LILAC DRIVE MINNEAPOLIS MN 55422 MAILING ADDRESS TENNANT COMPANY P O BOX 1452 MINNEAPOLIS MN 55440 1452 Model No 607677 607678 Pac 608787 Rev 02 03 04 ...

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Page 3: ...aintained with manufacturer supplied or equivalent parts MACHINE DATA Please fill out at time of installation for future reference Model No Install Date Serial No E 1999 2001 2004 Tennant Company Printed in U S A TABLE OF CONTENTS SAFETY PRECAUTIONS 4 GROUNDING INSTRUCTIONS 5 SAFETY LABEL 5 MACHINE COMPONENTS 6 MACHINE SETUP 7 OPERATING FLOOR TOOL 8 OPERATING HAND TOOL 9 DRAINING TANKS 10 DRAINING...

Page 4: ...he manufacturer or it s service agent or a similarly qualified person in order to avoid a hazard WARNING Do Not Use Outdoors Do Not Expose To Rain Store Indoors The following information signals potentially dangerous conditions to the operator or equipment FOR SAFETY 1 Do not operate machine With flammable liquids or near flammable vapors as an explosion or flash fire may occur Unless trained and ...

Page 5: ...ent to reduce the risk of electrical shock This machine is equipped with a cord having an equipment grounding conductor and grounding plug The plug must be plugged into an appropriate outlet that is properly installed in accordance with all local codes and ordinances Do not remove ground pin if missing replace plug before use Grounded 3 Hole Outlet Ground Pin SAFETY LABEL The safety label appears ...

Page 6: ...ookup 4 Latches 5 Preheat Clean Knob 6 Accessory Tool Solution Hose Quick Coupler 7 Casters 8 305mm 12 in Stair Climbing Wheels 9 Vacuum ON OFF Switch 10 Pump ON OFF Switch 11 Heater ON OFF Switch 12 Separate Circuit Indicator Light 13 Power Cord Main 14 Power Cord Heater 15 Hour Meter 16 Pressure Control Valve 17 Pressure Gauge 18 Recovery Tank Drain Hose ...

Page 7: ...parate grounded circuits Circuit indicator lamp green will light when cords are on separate circuits Figure 2 ATTENTION When plugging extension cords into receptacles be certain to use separate circuits This will prevent a circuit overload Do not activate heater if green indicator does not light FOR SAFETY Do not operate machine unless cords are properly grounded FOR SAFETY Do not operate machine ...

Page 8: ...reheated solution temperature of 66_C 150_F will increase to a maximum temperature of approximately 77_C 170_F ATTENTION DO NOT switch from PREHEAT to CLEAN mode when pump switch is activated pump and gauge damage may occur not covered by warranty Always turn pump switch off before turning preheat clean knob FIG 6 NOTE In order to get optimum water heat at spray tips while operating keep preheat c...

Page 9: ...ructions Extra caution should be taken with furniture that has been re upholstered Any material under new upholstery may bleed and discolor new fabric NOTE Vacuum upholstery before cleaning 1 TEST FABRIC FOR COLORFASTNESS Pour a small amount of cleaning solution on a white cloth Hold damp portion of cloth against an area of upholstery which is hidden from view Hold it there for 60 seconds If no co...

Page 10: ...leeder hose bleeder hose supplied with machine Figure 11 ATTENTION Relieve water pressure from accessory tool before disconnecting hose Squeeze trigger for five seconds after turning off the main power switch 2 Activate pump switch Pump solution into an empty bucket Figure 11 FIG 11 3 Rinse solution tank with clean water to prevent odor buildup Run vacuum motor for 30 seconds to discharge any mois...

Page 11: ... damage spray tips 5 Flush pump system Use acetic acid solution to dissolve normal alkaline chemical buildup Follow these steps FOR SAFETY When using machine follow mixing and handling instructions on chemical containers a Premix 5L 16 oz of an acetic acid solution with 7 5L 2 gal of hot water 60_C 140_F and pour into solution tank b Place a bucket under spray tips to catch spray c Turn on pump sw...

Page 12: ...excess grease from pump cavity QUARTERLY MAINTENANCE Every 250 Hours of Use Inspect motors for carbon brush wear Replace brushes when worn to a length of 10mm 0 38 in or less Contact an Authorized Service Center for carbon brush inspection ATTENTION Contact an Authorized Service Center for machine repairs Machine repairs performed by other than an authorized person will void the warranty STORING M...

Page 13: ...y solution pump motor Contact Service Center Thermal overload activated motor is too hot and will automatically shut down until cool Let motor cool and check what caused overheat Solution pump bearing freezes up caused by not greasing Contact Service Center Poor or no vacuum suction Fuse blown or circuit breaker tripped in building Replace fuse or reset breaker in building Faulty vacuum switch Con...

Page 14: ...ACITY 56 7L 15 gal RECOVERY TANK CAPACITY 71 9L 19 gal SOLUTION PUMP 5 A 120V 9 0L per min 2 4 gpm 0 17 22 bar 0 220 psi VACUUM MOTOR 10 A 2 5 hp 120V 1200 watts HEATER 14A 120V 1700 watts 77_C 170_F max temp SEALED WATER LIFT 340 3 cm 134 in DECIBEL RATING AT OPERATOR S EAR INDOORS ON CARPET 81dB A MACHINE DIMENSIONS 483mm 19 in 965mm 38 in 965mm 38 in ...

Page 15: ...OLUTION PUMP PUMP HANDLE CORD 14 3 HEATER POWER CORD POWER CORD CONTROL LIMIT HOUR METER INDICATOR LIGHT HANDLE CORD 14 4 VACUUM MOTOR BLK RED RED RED BLK BLK WHT GRN GRN GRN WHT GRN BLK GRN BLK WHT BLK BLK WHT WHT RED GRN BLK BLK WHT RED BLK BLK WHT GRN GRN WHT BLK BLK GRN WHT ...

Page 16: ...PARTS LIST 16 Tennant 1180 03 04 HANDLE GROUP 8 1 2 3 5 6 9 7 10 11 13 12 14 15 19 16 17 18 20 21 22 4 ...

Page 17: ...W LABEL 1 Y 10 613284 LABEL WARNING EXTRACTORS 1 11 140197 SCREW 10 24X0 38 TRSPHL SEM 4 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 12 140825 SCREW 6X1 2 PANPHL 2 13 611978 BRACKET DRAIN HOSE HANGER 1 14 130017 DMETER HOUR RECTANGULAR 1 15 140825 SCREW 6X1 2 PANPHL 2 16 140231 SCREW 38 16X1 50 HXHDCP 4 17 140017 WASHER 3 8 LOCK 4 18 140028 WASHER 0 42B 1 00D...

Page 18: ...8 Tennant 1180 03 04 UPPER HOUSING GROUP 3 20 21 22 23 19 18 24 1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 25 27 28 29 31 32 33 43 42 41 40 37 36 38 39 35 34 26 30 Drain hose changed to new style see part number below ...

Page 19: ...921 SLEEVE HOSE DRAIN 1 Y 701061 DPLUG ASSY HOSE DRAIN 1 YY20 230831 KNOB DRAIN HOSE 1 YY21 230882 STRAP DRAIN STOPPER 1 YY22 140056 WASHER 3 8 FENDER 1 YY23 140955 FITTING PLUG DRAIN HOSE 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 24 614157 CLAMP HOSE 27MM TO 51MM 1 25 608112 DECAL 1180 2 26 607686 TANK RECOVERY TEAL 1 27 230845 PLATE CORD CLAMP 1 28 1408...

Page 20: ...IST 20 Tennant 1180 03 04 CHASSIS GROUP 1 2 3 5 4 6 7 8 9 10 11 12 13 14 15 16 17 18 21 21 19 20 24 22 27 25 26 28 29 31 32 35 36 37 38 39 40 5 4 41 46 43 44 45 43 12 11 53 34 50 47 49 48 51 54 33 52 42 23 30 ...

Page 21: ...6659 DGAUGE PRESSURE 0 600 PSI 1 26 140825 SCREW 6X1 2 PANPHL 3 27 140519 NUT 10 24 KEP 3 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 28 140196 SCREW 10 24X1 TRSPHL 1 29 608906 AXLE 1 2 DIA X 8 352 1 30 140008 WASHER 1 2 FLAT 6 31 103009 DWHEEL 12 X 1 75 WHITE GRAY 2 32 103019 CAP HUB WHEEL 2 33 102568 STRAP NYLON W ADHESIVE 1 34 101288 COVER HEATER 1 35 2307...

Page 22: ...IST 22 Tennant 1180 03 04 PLUMBING GROUP 2 1 3 5 2 4 13 6 7 12 9 8 11 10 14 15 16 17 6 3 18 19 20 24 23 22 21 46 47 6 1 45 44 26 48 49 51 50 27 28 29 31 30 32 38 39 40 34 35 17 16 36 41 43 42 37 40 26 44 25 33 ...

Page 23: ...NPHL 3 25 606663 ASM HEATER OUTLET TUBE 1 26 600546 FERRULE S S FOR 600545 2 27 130692 CONTROL THERMOSTAT 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 28 140197 SCREW 10 24X0 38 TRSPHL SEM 3 29 101288 COVER HEATER 1 30 6032 6 SCREW 8 32X0 38 PANPHL 4 31 130693 LIMIT THERMOSTAT 1 32 180440 DHEATER ASSY 120V 1700W COMPLETE 1 Y 102566 INSULATOR HEATER 1 33 1025...

Page 24: ... 190307 SAFETY COVER PUMP 1 Y 5 190305 GREASE FITTING TWIN PISTON 1 Y 6 190309 SET SCREWS PUMP 2 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS N S NOT SHOWN REF PART DESCRIPTION QTY Y 7 190310 DSHAFT KEY PUMP 1 Y 8 190303 DSEAL O RING CYLINDER HEAD 1 Y 9 190304 CONNECTING ROD TWIN PISTON 1 Y N S 190316 DPULLER VALVE SPRING RETAINER 1 Y N S 190317 DPULLER VALVE POPPET SEAT 1 N S 190022 ...

Page 25: ...NG 1 Y 7 140609 PIN ROLL 3 16 1 Y 8 150403 ELBOW ST 1 4 45 1 Y 9 200992 BODY SPRAY 1 4F 1 Y 10 200996 SCREEN SPRAY NOZZLE 1 Y 11 200965 DTIP SPRAY 8002 1 Y 12 200994 CAP SPRAY BODY 1 76mm 3 in CREVICE TOOL GROUP 1 2 3 4 5 6 7 REF PART DESCRIPTION QTY 200517 DTOOL CREVICE SERIES 60 1 Y 1 200436 BK TOOL CREVICE 1 Y 2 200975 DFITTING JET 5002 1 Y 3 210014 DVALVE TOGGLE W NUT 1 ASSEMBLY Y INCLUDED IN ...

Page 26: ...OPTIONS Tennant 1180 03 04 26 330mm 13 in HIGH PRESSURE FLOOR TOOL 6 1 2 7 3 5 8 10 11 9 14 12 13 15 4 16 18 16 19 20 21 22 23 24 26 17 25 ...

Page 27: ... 1 4 PUSH 2 Y 12 150403 FITTING E45 04PM 04PF 1 Y 13 150913 DFITTING QDC PF04 SER 60 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY Y 14 210150 DVALVE FLOW CONTROL 1 Y15 190603 DKIT VALVE PIN AND SPRING 1 Y 16 160175 WAND HOSE ASSEMBLY 46 1 2 1 Y 17 150615 FITTING 04PM CLOSE 1 Y 18 140058 WASHER 543X 875X 062 1 Y 700062 ASM SPRAY BAR 12 IN W O TIPS 1 Y19 15070...

Page 28: ...OPTIONS Tennant 1180 03 04 28 406mm 16 in HIGH PRESSURE FLOOR TOOL 6 1 2 7 3 5 8 10 11 9 15 12 13 16 4 17 18 17 19 21 22 23 24 25 26 14 20 ...

Page 29: ...T 1 4 PUSH 2 Y 12 150403 FITTING E45 04PM 04PF 1 Y 13 150913 DFITTING QDC PF04 SER 60 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY Y 14 150615 FITTING 04PM CLOSE 1 Y 15 210150 DVALVE FLOW CONTROL 1 Y16 190603 DKIT VALVE PIN AND SPRING 1 Y 17 160175 WAND HOSE ASSEMBLY 46 1 2 1 Y 18 140058 WASHER 543X 875X 062 1 Y 700656 ASM SPRAY BAR 16 IN W O TIPS 1 Y19 1507...

Page 30: ...E WATER SOLUTION LP 1 Y 5 201016 DFITTING JET 1 8K 1 Y 6 200838 SCREW 6 32X 75 4 Y 7 200840 TRIGGER UPHOLSTERY TOOL 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY Y 8 200844 DHOSE VACUUM W O CUFFS 1 Y 9 200837 DHOSE SOLUTION 1 Y 10 200848 FITTING BRS 3 PCS 1 Y 11 200842 FILTER INLINE COMPLETE 1 Y 12 200841 SCREEN ONLY INLINE FILTER 1 Y 13 150606 FITTING BRS ST...

Page 31: ...0913 DFITTING BRS QDC PF04 SER60 1 Y 3 150933 FITTING BRS QDC PM04 SER60 1 Y 4 150615 FITTING BRS STR PM04 CLOSE T 2 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 5 160400 HOSE VACUUM 1 1 2X4 6M 15 OPTIONAL 1 160401 HOSE VACUUM 1 1 2X7 6M 25 STANDARD 1 160402 HOSE VACUUM 1 1 2X15 2M50 OPTIONAL 1 Y 6 160430 DCUFF HOSE 1 1 2 2 7 160451 DCONNECTOR VAC HOSE 1 1 2 1...