Terex Genie GS-1432m, Operator'S Manual

Page 1: ...erator s Manual Serial Number Range GS 1330m From GS30MD 3169 ANSI CSA North America South America Asia with Maintenance Information Original Instructions Second Edition First Printing Part No 1301858...

Page 2: ...Legend 22 Controls 23 Inspections 26 Operating Instructions 40 Transport and Lifting Instructions 49 Maintenance 54 Specifications 56 Copyright 2019 Terex Corporation Second Edition First Printing De...

Page 3: ...Serial label located on chassis Intended Use and Familiarization Guide The intended use of this machine is to lift personnel including tools and materials to an aerial work site Before operating the...

Page 4: ...Area of operation indoor use button Area of operation outdoor use button Ground controls symbology and related machine movement Lift function enable button Platform up down button Sequential function...

Page 5: ...ction indicated in a respective bulletin To view any open bulletins for your machine visit us on the web at www genielift com Contacting the Manufacturer At times it may be necessary to contact Genie...

Page 6: ...ays perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended You read understand and obey the manufacturer s instructions and safety rules safety and opera...

Page 7: ...personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death or serious injury...

Page 8: ...hazard Tip over hazard Tip over hazard Electrocution hazard Electrocution hazard Explosion hazard Fire hazard Burn hazard Skin injection hazard Engage safety arm Keep away from moving parts Keep clear...

Page 9: ...ights Chock the wheels Release brakes Grounded AC 3 wire only Replace damaged wires and cords Wheel load Lifting tie down instructions Tiedown Lanyard anchorage points No smoking Voltage rating for po...

Page 10: ...Operator s Manual Second Edition First Printing General Safety 8 GS 1330m Part No 1301858GT General Safety 1294707 28236 1301616 44736 1293165 1294635...

Page 11: ...Second Edition First Printing Operator s Manual General Safety Part No 1301858GT GS 1330m 9 1294681 DANGER 1290659 1292960 1294707 1294685 82561 1294707 A 1294707...

Page 12: ...Operator s Manual Second Edition First Printing General Safety 10 GS 1330m Part No 1301858GT 1290675 1290657 1294681 1294707 1294707...

Page 13: ...0 200 to 350KV 6 1 m 0 350 to 500KV 7 6 m 2 500 to 750KV 10 6 m 7 750 to 1000KV 13 7 m 2 1293217 1293217 A 0 to 50KV 3 0 m 5 50 to 200KV 4 6 m 0 200 to 350KV 6 1 m 0 350 to 500KV 7 6 m 2 500 to 750KV...

Page 14: ...ng General Safety 12 GS 1330m Part No 1301858GT 1290670 6 5 2 kg 1290670 A 1293217 A 0 to 50KV 3 0 m 5 50 to 200KV 4 6 m 0 200 to 350KV 6 1 m 0 350 to 500KV 7 6 m 2 500 to 750KV 10 6 m 7 750 to 1000KV...

Page 15: ...Fall Protection Personal fall protection equipment PFPE is not required when operating this machine If PFPE is required by job site or employer rules the following shall apply All PFPE must comply wit...

Page 16: ...contacts energized power lines Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off Do not operate the machine during lightning or...

Page 17: ...form is raised lower the platform and do not continue to operate the machine Outdoor use Do not operate the machine outdoors with the indoor use button selected Do not operate the machine in strong or...

Page 18: ...a minimum of 46 lbs 21 kg Battery tray including batteries must weigh a minimum of 138 lbs 62 5 kg Do not modify or alter a mobile elevated work platform without prior written permission from the manu...

Page 19: ...conditions with one person in the platform and adequate traction Additional platform weight may reduce slope rating See Driving on a Slope in the Operating Instructions section Fall Hazards The guard...

Page 20: ...le hazards Be aware of crushing hazards when grasping the platform guard rail Observe and use color coded direction arrows on the platform controls and the platform decal plate for drive and steer fun...

Page 21: ...in hazardous locations or locations where potentially flammable or explosive gases or particles may be present Damaged Machine Hazards Do not use a damaged or malfunctioning machine Conduct a thoroug...

Page 22: ...ble clamps with tools that may cause sparks Component Damage Hazard Do not use any battery charger greater than 24V to charge the batteries Electrocution Burn Hazards Connect the battery charger to a...

Page 23: ...No 1301858GT GS 1330m 21 Lockout After Each Use 1 Select a safe parking location firm level surface clear of obstruction and traffic 2 Lower the platform 3 Turn the key switch to the off position and...

Page 24: ...othole guard 10 Ground controls 11 LCD readout 12 Non steer tire 13 Inverter optional 14 Brake release switch hydraulic side 15 Emergency lowering knob 16 Entry ladder transport tie down 17 Battery ch...

Page 25: ...y switch for platform off ground selection Turn the key switch to the platform position and the platform controls will operate Turn the key switch to the off position and the machine will be off Turn...

Page 26: ...red Emergency Stop button to the on position to operate the machine 2 Lift function button Push this button to activate the lift function 3 Horn button Press the horn button and the horn will sound Re...

Page 27: ...ection that the blue arrow points Move the control handle in the direction indicated by the yellow arrow on the control panel and the machine will move in the direction that the yellow arrow points 6...

Page 28: ...n is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance pr...

Page 29: ...lds Drive motors Wear pads Tires and wheels Limit switches alarms and horn Alarms and beacons if equipped Nuts bolts and other fasteners Brake release components Safety arm Platform extension Scissor...

Page 30: ...e the machine as it was intended Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by ste...

Page 31: ...e warnings on this machine and the standard horn all come from the same central alarm The horn is a constant tone The descent alarm sounds at 60 beeps per minute The alarm sounds at 180 beeps per minu...

Page 32: ...button Result The platform alarm chassis alarm and automotive horn if equipped should sound Test the Function Enable Switch and the Up Down Functions 22 Do not hold the function enable switch on the c...

Page 33: ...rm controls LED readout should display OHL and the ground controls LCD should display OHL OUTDOOR HEIGHT LIMIT Test the Drive Function Button 35 Press the drive function button 36 Wait seven seconds f...

Page 34: ...enter position Result The machine should move in the direction that the yellow arrow points on the control panel then come to an abrupt stop when the control handle is returned to the center position...

Page 35: ...at 180 beeps per minute The platform controls LED readout should display LL and the ground controls LCD should display LL Machine Tilted 58 Press the drive function button 59 Press and hold the drive...

Page 36: ...e guards should deploy 70 Press on the pothole guards on one side and then the other Result The pothole guards should not move 71 Lower the platform Result The pothole guards should return to the stow...

Page 37: ...ator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read a...

Page 38: ...r Hazard Batteries 1 1290659 Danger Electrocution Hazard 1 1290661 Instructions Battery Connection Diagram 1 Part No Decal Description Qty 1290662 Label Chevron Rando 1 1290663 Instructions Annual Ins...

Page 39: ...114385 82561 1290656 1290669 52475 43618 1296034 1290845 1281175 1281174 1292048 137656 44736 1294707 1294635 43618 1301616 52475 72086 52475 1290669 1290656 1290675 1290657 1290668 1290661 1290656 12...

Page 40: ...Label Battery Charger Indicator 1 1281174 Label Lanyard Anchorage Point Fall Arrest Fall Restrained 3 1283810 Label Platform Control Panel 1 1283878 Label Tech Pro Link 1 Part No Decal Description Qty...

Page 41: ...1281174 1293217 1293166 1301617 1292047 1292048 1281174 1290845 1290845 1293217 1292052 1290673 1278704 82487 1290669 1290669 1292275 82495 1290699 1290670 1293217 1292275 1290669 1290669 1292961 1292...

Page 42: ...e operator s responsibility to follow all the safety rules and instructions in the operator s safety and responsibilities manuals Using the machine for anything other than lifting personnel along with...

Page 43: ...peration from Platform 1 Be sure the battery pack is connected before operating the machine 2 Turn the key switch to platform control 3 Pull out both ground and platform red Emergency Stop buttons to...

Page 44: ...tion button again 2 Machines equipped with foot switch Press and hold the foot switch and press and hold the function enable switch on the control handle at the same time 3 Increase speed Slowly move...

Page 45: ...You will need carpenter s level straight piece of wood at least 3 feet 1 m long tape measure Lay the piece of wood on the slope At the downhill end lay the level on the top edge of the piece of wood...

Page 46: ...e viewed at the ground controls LCD display Platform Overload If the platform controls LED diagnostic readout displays a flashing OL and the ground controls LCD diagnostic readout displays OL Platform...

Page 47: ...ne Tilted and the tilt alarm sounds at 180 beeps per minute the following functions are affected drive steer and elevate functions are disabled Return the machine to level ground to restore lift funct...

Page 48: ...ld Down the Guardrails The platform railing system consists of one fold down rail section for the extension deck and one section for the main deck All sections are held in place by four wire lock pins...

Page 49: ...of pinch points 10 Fold the side main rail towards the inside of the unit 11 Remove the other two pins from the other side of the main rails Keep hands free of pinch points 12 Fold the other side main...

Page 50: ...mpartment should remain open for the entire charging cycle Maintenance free batteries 1 Connect the battery charger to a grounded AC circuit 2 The charger will indicate when the battery is fully charg...

Page 51: ...should move the machine on or off the truck The transport vehicle must be parked on a level surface The transport vehicle must be secured to prevent rolling while the machine is being loaded Be sure...

Page 52: ...Open the hydraulic tray 5 Remove the protective cover from the toggle switch 6 Move the toggle switch as indicated in the image to release the brakes The alarm will turn on when the brakes are release...

Page 53: ...or Transit Always use the extension deck lock when the machine is transported Turn the key switch to the off position and remove the key before transporting Inspect the entire machine for loose or uns...

Page 54: ...Machine with a Forklift Be sure the extension deck controls and component trays are secure Remove all loose items on the machine Fully lower the platform The platform must remain lowered during all l...

Page 55: ...ine Determine the center of gravity of your machine using the table and the picture on this page Attach the rigging only to the designated lifting points on the machine There are two 1 inch 2 5 cm hol...

Page 56: ...below Indicates that tools will be required to perform this procedure Indicates that new parts will be required to perform this procedure Check the Hydraulic Oil Level Maintaining the hydraulic oil a...

Page 57: ...d water Note Perform this test after fully charging the batteries 1 Put on protective clothing and eye wear 2 Be sure that the battery cable connections are tight and free of corrosion 3 Be sure that...

Page 58: ...psi 155 bar Tire size 10 x 3 x 8 in Total vibration value to which the hand arm system is subjected does not exceed 2 5 m s2 Highest root mean square value of weighted acceleration to which the whole...

Page 59: ......