Terex Genie GS-2669RT, Operator'S Manual

Page 1: ...Operator s Manual Serial Number Range GS 2669RT from GS69F 18000 CE GS 3369RT GS 4069RT with Maintenance Information Original Instructions Third Edition First Printing Part No 1305657GT...

Page 2: ...d Hazard Pictorials Definitions 5 General Safety 8 Personal Safety 11 Work Area Safety 12 Legend 19 Controls 20 Inspections 25 Operating Instructions 36 Transport and Lifting Instructions 43 Maintenan...

Page 3: ...n chassis Serial label located under cover Intended Use and Familiarization Guide The intended use of this machine is to lift personnel including tools and materials to an aerial work site Before oper...

Page 4: ...ive function selected Steer right left when drive function selected Ground controls symbology and related machine movement Lift function enable button Platform up down button Sequential functions and...

Page 5: ...with the action indicated in a respective bulletin To view any open bulletins for your machine visit us on the web at www genielift com Contacting the Manufacturer At times it may be necessary to cont...

Page 6: ...es and worksite regulations You read understand and obey all applicable governmental regulations You are properly trained to safely operate the machine Safety Sign Maintenance Replace any missing or d...

Page 7: ...he operator s manual Read the service manual Crush hazard Crush hazard Collision hazard Tip over hazard Tip over hazard Tip over hazard Tip over hazard Electrocution hazard Electrocution hazard Explos...

Page 8: ...wer the platform Do not set up where it cannot be leveled with outriggers Maintain required clearance Access by trained and authorized personnel only Use a piece of cardboard or paper to search for le...

Page 9: ...57GT GS 2669RT GS 3369RT GS 4069RT 7 Voltage rating for power to platform Pressure rating for air line to platform Maximum capacity Fall hazard 100 Restraint Burn hazard stay away Transport diagram Co...

Page 10: ...Operator s Manual Third Edition First Printing General Safety 8 GS 2669RT GS 3369RT GS 4069RT Part No 1305657GT General Safety...

Page 11: ...Third Edition First Printing Operator s Manual General Safety Part No 1305657GT GS 2669RT GS 3369RT GS 4069RT 9...

Page 12: ...Operator s Manual Third Edition First Printing General Safety 10 GS 2669RT GS 3369RT GS 4069RT Part No 1305657GT...

Page 13: ...otection equipment PFPE is not required when operating this machine provided the operator remains inside the perimeter of the platform guardrail system If PFPE is required by job site or employer rule...

Page 14: ...trical line sway or sag and beware of strong or gusty winds Keep away from the machine if it contacts energized power lines Personnel on the ground or in the platform must not touch or operate the mac...

Page 15: ...aised Do not raise the platform when wind speeds may exceed 28 mph 12 5 m s If wind speeds exceed 28 mph 12 5 m s when the platform is raised lower the platform and do not continue to operate the mach...

Page 16: ...400 N Do not alter or disable machine components that in any way affect safety and stability Do not replace items critical to machine stability with items of different weight or specification Do not m...

Page 17: ...35 19 Note Slope rating is subject to ground conditions with one person in the platform and adequate traction Additional platform weight may reduce slope rating See Driving on a Slope in the Operatin...

Page 18: ...her possible hazards Be aware of crushing hazards when grasping the platform guard rail Observe and use color coded direction arrows on the platform controls and the platform decal plate for drive and...

Page 19: ...esent Explosion and Fire Hazards Do not start the engine if you smell or detect liquid petroleum gas LPG gasoline diesel fuel or other explosive substances Do not refuel the machine with the engine ru...

Page 20: ...e machine is level Do not adjust the outriggers while the platform is raised Do not drive while the outriggers are lowered Battery Safety Burn Hazards Batteries contain acid Always wear protective clo...

Page 21: ...rm controls 7 Platform extension 8 LPG tank 9 Fuel tank 10 Ground controls side covers 11 Hydraulic tank behind cover 12 Tilt alarm behind cover 13 Hydraulic oil level indicator behind cover 14 Ground...

Page 22: ...RT Part No 1305657GT Controls The ground control station is to be used as a means to raise the platform for function tests and for storage purposes The ground control station can be used in the event...

Page 23: ...l Light on indicates that LPG is selected Light off indicates gasoline is selected 6 Engine idle select button with indicator light Press this button to select the engine idle setting Light on indicat...

Page 24: ...Operator s Manual Third Edition First Printing Controls 22 GS 2669RT GS 3369RT GS 4069RT Part No 1305657GT Platform Control Panel...

Page 25: ...the button again to turn the generator off 8 Machine on incline button with indicator light Low speed operation for inclines Press this button to select low speed operation for inclines 9 Green power...

Page 26: ...4 Wrist rest 15 Lift function enable button with indicator light Press this button to enable the lift function 16 Proportional rocker switch for outrigger up down and platform up down With the auto le...

Page 27: ...inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine main...

Page 28: ...or missing parts and unauthorized modifications Electrical components wiring and electrical cables Hydraulic hoses fittings cylinders and manifolds Drive motors Wear pads Tires and wheels Limit switch...

Page 29: ...5 Only use the machine as it was intended Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the s...

Page 30: ...off and no functions should operate 6 Pull out the red Emergency Stop button to the on position and restart the engine Test the Up Down Functions The audible warnings on this machine and the standard...

Page 31: ...s LCD should display LL Machine Tilted 13 Press the drive function button 14 Press and hold the function enable switch on the control handle 15 Move the control handle in the direction indicated by th...

Page 32: ...in the direction indicated by the yellow arrow Result The platform should lower The descent alarm should sound while the platform is lowering Test the Steering Note When performing the steer and driv...

Page 33: ...ted by the yellow arrow on the control panel until the machine begins to move then return the handle to the center position Result The machine should move in the direction that the yellow arrow points...

Page 34: ...on indicated by the yellow arrow Result The platform should lower Note The Emergency Stop button can be pushed when the test is performed Test the Outrigger System if equipped 40 Push and hold the aut...

Page 35: ...s the operator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility...

Page 36: ...nsport Diagram 2 114251 Label Explosion Hazard 1 114337 Label Tip over Hazard Limit Switch 1 114338 Label Tip over Hazard Tilt Alarm 1 114371 Label Outrigger Safety 1 133537 Label Crushing Hazard 1 22...

Page 37: ...Third Edition First Printing Operator s Manual Inspections Part No 1305657GT GS 2669RT GS 3369RT GS 4069RT 35...

Page 38: ...n It is the operator s responsibility to follow all the safety rules and instructions in the operator s safety and responsibilities manuals Using the machine for anything other than lifting personnel...

Page 39: ...conditions 20 F 6 C and below the machine should be started on gasoline and warmed for 2 minutes then switched to LPG Warm engines can be started on LPG Diesel models 1 Press the engine start button...

Page 40: ...und controls Engine Idle Select Select the engine idle rpm by pressing the idle select button There are two settings for engine idle Indicator light off low idle Indicator light on high idle Operation...

Page 41: ...machine will travel Machine travel speed is restricted when the platform is raised Drive Select Button Machine on incline symbol Low range operation for inclines Indicator Light On Red If the indicat...

Page 42: ...0 083 x 100 8 3 grade 0 3 m 3 6 m 0 083 x 100 8 3 grade If the slope exceeds the maximum slope or side slope rating then the machine must be winched or transported up or down the slope See Transport...

Page 43: ...d 1 Position the machine below the desired work area Note The engine must be running for the outriggers to operate 2 Push and hold the auto level button 3 Activate the up down rocker switch in the dow...

Page 44: ...s Chassis Angle side to side 2 Chassis Angle front to back 3 Chassis Angle on Outriggers Chassis Angle side to side 0 8 Chassis Angle front to back 3 When the machine is On Incline and elevated above...

Page 45: ...e must be parked on a level surface The transport vehicle must be secured to prevent rolling while the machine is being loaded Be sure the vehicle capacity loading surfaces and chains or straps are su...

Page 46: ...ransport Retract and secure the extension deck Use the tie down points on the chassis for anchoring down to the transport surface Use a minimum of 2 chains or straps Use chains or straps of ample load...

Page 47: ...ll loose items on the machine Determine the center of gravity of your machine using the table and the picture on this page Attach the rigging only to the designated lifting points on the machine Adjus...

Page 48: ...he intent of the instructions When one or more of the symbols appear at the beginning of a maintenance procedure it conveys the meaning below Indicates that tools will be required to perform this proc...

Page 49: ...ck the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation Improper hydraulic oil levels can damage hydraulic components Daily checks allow the insp...

Page 50: ...es 1 Put on protective clothing and eye wear 2 Be sure that the battery cable connections are tight and free of corrosion 3 Be sure that the battery hold down brackets are in place and secure Note Add...

Page 51: ...rmed quarterly annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this...

Page 52: ...bration value to which the hand arm system is subjected does not exceed 2 5 m s2 Highest root mean square value of weighted acceleration to which the whole body is subjected does not exceed 1 6 ft s2...

Page 53: ...value to which the hand arm system is subjected does not exceed 2 5 m s2 Highest root mean square value of weighted acceleration to which the whole body is subjected does not exceed 1 6 ft s2 or 0 5...

Page 54: ...value to which the hand arm system is subjected does not exceed 2 5 m s2 Highest root mean square value of weighted acceleration to which the whole body is subjected does not exceed 1 6 ft s2 or 0 5 m...

Page 55: ...engine only Test Report This machine has been tested and passed the following categories per EN 280 2013 A1 2015 clause 6 3 prior to entering the market 1 BRAKES Brakes working properly in forward and...

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