Part No. 1268495
S-100HD • S-120HD
3 - 115
September 2016
Section 3 • Repair Procedures
AXLE COMPONENTS
How to Remove the Axle
Extension Cylinder
1 Remove a yoke and hub assembly. Refer to
Repair Procedure,
How to Remove the Yoke
and Hub.
2 Remove the axle. See
How to Remove an Inner
Axle.
3 Remove the access covers from the end of the
remaining axle.
4 Tag, disconnect and plug the axle extension
cylinder hydraulic hoses. Cap the fittings on the
cylinder.
Bodily injury hazard. Spraying
hydraulic oil can penetrate and
burn skin. Loosen hydraulic
connections very slowly to allow
the oil pressure to dissipate
gradually. Do not allow oil to squirt
or spray.
5 Tag and disconnect the wiring connectors from
the proximity switches and limit switch. Do not
remove the switches.
Note: The wiring connectors for the switches can
be accessed through the access holes on either
side of the chassis end plate.
6 Place blocks under the axle extension cylinder
for support.
7 Attach a lifting strap from an overhead crane to
the end of the axle extension cylinder.
Note: Attach the lifting strap to the end of the
cylinder that has the inner axle removed.
8 Remove the cotter pin from the axle extension
cylinder clevis pin on the remaining inner axle.
Note: Alwayse use a new cotter pin when installing
a clevis pin.
9 Use a soft metal drift to remove the pin.
Crushing hazard. The axle
extension cylinder may fall if it is
not properly supported.
Component damage hazard. The
axle extension cylinder and limit
switches can become damaged
if the axle extension cylinder is
allowed to fall.
10 Carefully support and slide the axle extension
cylinder out of the axle.
Note: During removal, the overhead crane strap
will need to be carefully adjusted for proper
balancing.
Summary of Contents for Genie S-100HD
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Page 201: ...Section 5 Schematics September 2016 5 19 Electrical Schematic View 1 S 100HD Models 5 20 ...
Page 204: ...September 2016 Section 5 Schematics 5 22 Electrical Schematic View 2 S 100HD Models 5 21 ...
Page 205: ...Section 5 Schematics September 2016 5 23 Electrical Schematic View 3 S 100HD Models 5 24 ...
Page 208: ...September 2016 Section 5 Schematics 5 26 Electrical Schematic View4 S 100HD Models 5 25 ...
Page 209: ...Section 5 Schematics September 2016 5 27 Electrical Schematic View 5 S 100HD Models 5 28 ...
Page 212: ...September 2016 Section 5 Schematics 5 30 Electrical Schematic View 6 S 100HD Models 5 29 ...
Page 213: ...Section 5 Schematics September 2016 5 31 Electrical Schematic View 7 S 100HD Models 5 32 ...
Page 216: ...September 2016 Section 5 Schematics 5 34 5 33 Safety Circuit Schematic S 100HD Models ...
Page 217: ...Section 5 Schematics September 2016 5 35 5 36 Electrical Schematic View 1 S 120HD Models ...
Page 220: ...September 2016 Section 5 Schematics 5 38 Electrical Schematic View 2 S 120HD Models 5 37 ...
Page 221: ...Section 5 Schematics September 2016 5 39 Electrical Schematic View 3 S 120HD Models 5 40 ...
Page 224: ...September 2016 Section 5 Schematics 5 42 Electrical Schematic View 4 S 120HD Models 5 41 ...
Page 225: ...Section 5 Schematics September 2016 5 43 Electrical Schematic View 5 S 120HD Models 5 44 ...
Page 228: ...September 2016 Section 5 Schematics 5 46 Electrical Schematic View 6 S 120HD Models 5 45 ...
Page 229: ...Section 5 Schematics September 2016 5 47 5 48 Electrical Schematic View 7 S 120HD Models ...
Page 232: ...September 2016 Section 5 Schematics 5 50 Safety Circuit Schematic S 120HD Models 5 49 ...
Page 233: ...Section 5 Schematics September 2016 5 51 Perkins 854F 34T Engine Electrical Schematic 5 52 ...
Page 235: ...Section 5 Schematics September 2016 Part No 1268495 S 100HD S 120HD 5 53 ...
Page 236: ...September 2016 Section 5 Schematics 5 54 Perkins 854F 34T Engine Electrical Harness 5 53 ...
Page 237: ...Section 5 Schematics September 2016 5 55 Deutz TD2 9 Engine Electrical Schematic 5 56 ...
Page 240: ...September 2016 Section 5 Schematics 5 58 Deutz TD2 9 Engine Electrical Harness 5 57 ...
Page 241: ...Section 5 Schematics September 2016 5 59 Hydraulic Schematic S 100HD Models 5 60 ...
Page 248: ...September 2016 Section 5 Schematics 5 66 Hydraulic Schematic S 120HD Models 5 60 ...
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