September 2016
Section 5 • Schematics
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A B C D E F G H I J K L M N
5 - 32
S-100HD • S-120HD
Part No. 1268495
Electrical Schematic, View 7
S-100HD Models
K4
K8
K5
K2
K7
K3
86
30
85
87a
87
DETAIL E - TCON RELAY PARKING
K1 POWERS CKT P22R OR CKT C03PBF RD/WH. (BOOM UP/DOWN VALVE)
K2 POWERS CIRCUIT P7R OR CKT S56PRV-RD,
VALVES AUX RELAY, BOOM EXT/RET, TURNTABLE ROTATE VLV.
K3 POWERS CIRCUIT P_6R2 OR P54ENG-BK/WH
K4 POWERS CIRCUIT P_6R1 OR VALVES:
PRIMARY VALVES 1 & 2, THROTTLE (IGN), GLOW PLUG,
STARTER RELAY, BOOM RETRACT, MULTIFUNCTION VALVE,
ROTATE CW, AND ROTATE CCW.
K5 POWERS CIRCUIT P_7 AND THROTTLE RELAY
K6 POWERS CIRCUIT C21IGN-WH AND CIRCUIT C107AF-RD.
(FUEL ON/OFF SOLENOID AND ALTERNATOR FIELD)
K7 POWERS THROTTLE OR RPM SOLENOID (CKT C35RPM-BK/RD)
K8 POWERS GRID HEATER OR GLOW PLUG (C34SA-BK/WH)
TO PLD
TO
MICRO
TO PLD
TO PLD
TO PLD
TO
MICRO
TO MICRO
TO PLD
TO PLD
TO MICRO
VALVE_RTN6
AUX_RELAY
VALVE_RTN7
ROTATE_CW_VLV
MULTI_FUNCT_VLV
ROTATE_CCW_VLV
P4-20
P4-21
P4-22
P4-25
P4-24
P4-23
P4-26
P4-27
P4-30
P4-28
P4-29
P4-31
P4-32
P4-35
P4-33
P4-34
TO
MICRO
TO MICRO
TO
MICRO
P_22
R
P10
P7
R
P6R1
LSB2RS MONITOR INPUT
LSB9AS MONITOR INPUT
VALVE_RTN4
BOOM_EXT/RET_VLV
BOOM_UP/DOWN_VLV
BOOM_DOWN_VLV
TURNTABLE_ROTATE_VLV
BOOM_UP_VLV
BOOM_EXTEND_VLV
BOOM_RETRACT_VLV
LSB4ES MONITOR INPUT
LSB8AS MONITOR INPUT
J4
WHITE
35
PI
N
S7PLE1-BL/BK
S2PLD1-BL/RD
P4-03
P4-02
P4-01
P4-13
P4-08
P4-04
P4-05
P4-06
P4-07
P4-09
P4-10
P4-11
P4-12
P4-14
P4-15
P4-16
P4-17
P4-18
MANIFOLD
HARN
TO MICRO
P4-19
VALVE RTN7
VALVE RTN6
C27AUX-RD
C113MFV-OR/RD
C05TTL-WH
C06TTR-WH/BK
TO PR1
TURNTABLE ROT CCW VLV
TURNTABLE ROT CW VLV
MULTI FUNC VLV
C06TRF-WH/RD
VLVRET4-BR
C03PBF-RD/WH
C09PERF-BK/RD
C08PBR-BK/WH
C07PBE-BK
C02PBD-RD/BK
C01PBU-RD
P
P
P
BOOM RET VLV
BOOM EXT/RET F.C.
BOOM UP VLV
BOOM EXTEND VLV
BOOM DWN VLV
BOOM UP/DWN F.C.
TURNTABLE CW/CCW F.C.
TCON
MEMBRANE
P
ANEL
JIB DOWN
PLTFRM CW
BOOM CW
PLTFRM CCW
JIB UP
PLTFRM DOWN
PLTFRM UP
3
4
2
1
9
8
7
6
5
SEC. DOWN
BOOM EXT
RABBIT
TURTLE
ROOM RET
BOOM DOWN
14
13
12
11
10
1
P11
15
BOOM UP
ENG SPEED
+ BUTTON
GAS/LP
AUXILIARY
SEC. UP
6
5
4
3
2
10
9
8
7
J11
STRT ASST
SCROLL R
SCRL F/ENT
- BUTTON
START
15
14
11
13
12
P10
J10
BOOM CCW
BOOM
DWN
RECOVER
YS
IGNA
L
BOOM
RET
RECOVER
YS
IGNAL
BOOM
UP/DWN
FC
RECOVER
YS
IGNAL
BOOM
EXT/RE
TF
C
RECOVER
Y
SIGNAL
AUXILIAR
Y
HYD
RECOVER
YS
IGNAL
MUL
TI
FUNCTIO
NV
LV
RECOVER
YS
IGNAL
P1
1
P9A
TO
MICRO
TCON
5
DEUTZ
ENGINE
6
CUMMINS
ENGINE
VL
VRET6-BR
C27AUX-RD
86
30
85
87a
87
86
30
85
87a
87
86
30
85
87a
87
86
30
85
87a
87
86
30
85
87a
87
K6
K1
86
30
85
87a
87
86
30
85
87a
87
S2PLD2-GR/BK
S7PLE2-GR/WH
TO
MICRO
TO
MICRO
S2PLD2-GR/BK
S7PLE1-BL/BK
S7PLE2-GR/WH
S2PLD1-BL/RD
P23
4 WAY
J23
4 WAY
1
2
3
4
4
5 DEUTZ ENGINE
6 CUMMINS ENGINE
Summary of Contents for Genie S-100HD
Page 14: ...September 2016 S 100HD S 120HD Part No 1268495 xiv This page intentionally left blank ...
Page 124: ...3 94 S 100HD S 120HD Part No 1268495 September 2016 Section 3 Repair Procedures MANIFOLDS ...
Page 126: ...3 96 S 100HD S 120HD Part No 1268495 September 2016 Section 3 Repair Procedures MANIFOLDS ...
Page 201: ...Section 5 Schematics September 2016 5 19 Electrical Schematic View 1 S 100HD Models 5 20 ...
Page 204: ...September 2016 Section 5 Schematics 5 22 Electrical Schematic View 2 S 100HD Models 5 21 ...
Page 205: ...Section 5 Schematics September 2016 5 23 Electrical Schematic View 3 S 100HD Models 5 24 ...
Page 208: ...September 2016 Section 5 Schematics 5 26 Electrical Schematic View4 S 100HD Models 5 25 ...
Page 209: ...Section 5 Schematics September 2016 5 27 Electrical Schematic View 5 S 100HD Models 5 28 ...
Page 212: ...September 2016 Section 5 Schematics 5 30 Electrical Schematic View 6 S 100HD Models 5 29 ...
Page 213: ...Section 5 Schematics September 2016 5 31 Electrical Schematic View 7 S 100HD Models 5 32 ...
Page 216: ...September 2016 Section 5 Schematics 5 34 5 33 Safety Circuit Schematic S 100HD Models ...
Page 217: ...Section 5 Schematics September 2016 5 35 5 36 Electrical Schematic View 1 S 120HD Models ...
Page 220: ...September 2016 Section 5 Schematics 5 38 Electrical Schematic View 2 S 120HD Models 5 37 ...
Page 221: ...Section 5 Schematics September 2016 5 39 Electrical Schematic View 3 S 120HD Models 5 40 ...
Page 224: ...September 2016 Section 5 Schematics 5 42 Electrical Schematic View 4 S 120HD Models 5 41 ...
Page 225: ...Section 5 Schematics September 2016 5 43 Electrical Schematic View 5 S 120HD Models 5 44 ...
Page 228: ...September 2016 Section 5 Schematics 5 46 Electrical Schematic View 6 S 120HD Models 5 45 ...
Page 229: ...Section 5 Schematics September 2016 5 47 5 48 Electrical Schematic View 7 S 120HD Models ...
Page 232: ...September 2016 Section 5 Schematics 5 50 Safety Circuit Schematic S 120HD Models 5 49 ...
Page 233: ...Section 5 Schematics September 2016 5 51 Perkins 854F 34T Engine Electrical Schematic 5 52 ...
Page 235: ...Section 5 Schematics September 2016 Part No 1268495 S 100HD S 120HD 5 53 ...
Page 236: ...September 2016 Section 5 Schematics 5 54 Perkins 854F 34T Engine Electrical Harness 5 53 ...
Page 237: ...Section 5 Schematics September 2016 5 55 Deutz TD2 9 Engine Electrical Schematic 5 56 ...
Page 240: ...September 2016 Section 5 Schematics 5 58 Deutz TD2 9 Engine Electrical Harness 5 57 ...
Page 241: ...Section 5 Schematics September 2016 5 59 Hydraulic Schematic S 100HD Models 5 60 ...
Page 248: ...September 2016 Section 5 Schematics 5 66 Hydraulic Schematic S 120HD Models 5 60 ...
Page 249: ......