Part No. 1268495
S-100HD • S-120HD
3 - 27
September 2016
Section 3 • Repair Procedures
BOOM COMPONENTS
10 Remove the fasteners securing the side tube
and horizontal cable track to the main cable
track tube located on the engine side of the
tube.
11 Lift the side tube (including the cables and
hoses disconnected in steps 8 and 9) from the
brackets and secure it to the number 0 boom
tube (S-120HD machines) or the number 1
boom tube (S-100HD machines).
12 Attach a lifting strap from an overhead crane to
the cable track housing assembly connected to
the number 1 boom tube.
13 Remove the fasteners holding the assembly to
the platform end of the number 1 boom tube.
For S-120HD machines proceed to step 15.
14 Remove the fasteners holding the assembly to
the pivot end of the number 1 boom tube.
15 Carefully lift the assembly from the boom and
set it on a structure capable of supporting it.
Note: During removal, the overhead crane strap
may need to be adjusted for proper balancing.
Component damage hazard.
Cables, hoses, boom cable tube
and cable track can be damaged if
they are kinked or pinched.
Component damage hazard. The
boom cable tube and cable tracks
can be damaged if they are
twisted.
How to Repair the Boom
Cable Track
Component damage hazard.
The boom cable track can be
damaged if it is twisted.
Note: A cable track repair kit is available through
the Genie Product Support for each of the cable
tracks.
Use part number 62322 which includes a 3-link
section for the 60 link cable track; part number
226064 which includes a 4-link section for the 37
link cable track; or 226094 which includes a 4-link
section for the 139 link cable track.
1 Visually inspect the cable track and determine
which section needs to be replaced.
2 Remove the snap-on cable track spacers.
3 On the metal cable track, remove the external
snap rings from the pivot pins at each end of
the 3-link or 4-link section to be removed.
4 On the poly cable track, using a hex key, twist
and remove the orange fasteners at each end
of the 4-link section to be removed.
5 Lift up the hoses and cables and carefully
remove the damaged 3-link section of cable
track.
Component damage hazard.
Hoses and cables can be
damaged if they are kinked or
pinched.
Summary of Contents for Genie S-100HD
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Page 124: ...3 94 S 100HD S 120HD Part No 1268495 September 2016 Section 3 Repair Procedures MANIFOLDS ...
Page 126: ...3 96 S 100HD S 120HD Part No 1268495 September 2016 Section 3 Repair Procedures MANIFOLDS ...
Page 201: ...Section 5 Schematics September 2016 5 19 Electrical Schematic View 1 S 100HD Models 5 20 ...
Page 204: ...September 2016 Section 5 Schematics 5 22 Electrical Schematic View 2 S 100HD Models 5 21 ...
Page 205: ...Section 5 Schematics September 2016 5 23 Electrical Schematic View 3 S 100HD Models 5 24 ...
Page 208: ...September 2016 Section 5 Schematics 5 26 Electrical Schematic View4 S 100HD Models 5 25 ...
Page 209: ...Section 5 Schematics September 2016 5 27 Electrical Schematic View 5 S 100HD Models 5 28 ...
Page 212: ...September 2016 Section 5 Schematics 5 30 Electrical Schematic View 6 S 100HD Models 5 29 ...
Page 213: ...Section 5 Schematics September 2016 5 31 Electrical Schematic View 7 S 100HD Models 5 32 ...
Page 216: ...September 2016 Section 5 Schematics 5 34 5 33 Safety Circuit Schematic S 100HD Models ...
Page 217: ...Section 5 Schematics September 2016 5 35 5 36 Electrical Schematic View 1 S 120HD Models ...
Page 220: ...September 2016 Section 5 Schematics 5 38 Electrical Schematic View 2 S 120HD Models 5 37 ...
Page 221: ...Section 5 Schematics September 2016 5 39 Electrical Schematic View 3 S 120HD Models 5 40 ...
Page 224: ...September 2016 Section 5 Schematics 5 42 Electrical Schematic View 4 S 120HD Models 5 41 ...
Page 225: ...Section 5 Schematics September 2016 5 43 Electrical Schematic View 5 S 120HD Models 5 44 ...
Page 228: ...September 2016 Section 5 Schematics 5 46 Electrical Schematic View 6 S 120HD Models 5 45 ...
Page 229: ...Section 5 Schematics September 2016 5 47 5 48 Electrical Schematic View 7 S 120HD Models ...
Page 232: ...September 2016 Section 5 Schematics 5 50 Safety Circuit Schematic S 120HD Models 5 49 ...
Page 233: ...Section 5 Schematics September 2016 5 51 Perkins 854F 34T Engine Electrical Schematic 5 52 ...
Page 235: ...Section 5 Schematics September 2016 Part No 1268495 S 100HD S 120HD 5 53 ...
Page 236: ...September 2016 Section 5 Schematics 5 54 Perkins 854F 34T Engine Electrical Harness 5 53 ...
Page 237: ...Section 5 Schematics September 2016 5 55 Deutz TD2 9 Engine Electrical Schematic 5 56 ...
Page 240: ...September 2016 Section 5 Schematics 5 58 Deutz TD2 9 Engine Electrical Harness 5 57 ...
Page 241: ...Section 5 Schematics September 2016 5 59 Hydraulic Schematic S 100HD Models 5 60 ...
Page 248: ...September 2016 Section 5 Schematics 5 66 Hydraulic Schematic S 120HD Models 5 60 ...
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