3 - 32
S-100HD • S-120HD
Part No. 1268495
September 2016
Section 3 • Repair Procedures
BOOM COMPONENTS
9 Remove the pulley pivot pin retaining fasteners
from the number 2 boom tube at the pivot end
of the boom.
10 Remove the pulley pivot pins, cable guards and
pulleys.
Note: When installing the pulleys, be sure that the
side of the pulley with the taller flange is facing the
center of the boom tube.
11 Locate the number 3 boom tube extension
cable clevis pins on both sides of the number 2
boom tube at the pivot end of the boom.
12 Remove the cotter pin and clevis pin from both
cables.
Note: When installing a clevis pin, always replace
the cotter pin with a new one.
13 Remove the lower external snap ring and
washer from the cable break limit switch
actuator pivot pin.
14 Remove the cable break actuator mounting
plate retaining fasteners. Remove the lower
plate from the machine.
15 Remove the upper plate and actuator pivot pin.
Do not remove the cable break limit switch from
the mounting plate.
16 Push the cable break actuator and cables
towards the platform end of the boom
approximately 18 inches / 46 cm.
17 Remove the red cable adjustment locking
bracket retaining fasteners. Remove the red
locking bracket from the machine.
Bodily injury hazard. Failure to
install the red cable adjustment
locking bracket will allow the cable
mounting bolts to loosen and fall
out which could result in death or
serious injury.
a
red cable adjustment
locking bracket
18 Remove the two cable adjustment bolts.
19 Remove the cable-end block mounting plate
fasteners. Remove the cable-end block
mounting plate from the machine.
20 Remove the trunnion pin retaining fasteners.
21 Use a slide hammer to remove the trunnion
pins from the primary boom extension cylinder.
22 Remove the primary boom extension cylinder
hold down brackets at the pivot end of the
boom.
23 Attach a lifting strap from an overhead crane to
the lifting eye on the primary boom extension
cylinder.
Summary of Contents for Genie S-100HD
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Page 124: ...3 94 S 100HD S 120HD Part No 1268495 September 2016 Section 3 Repair Procedures MANIFOLDS ...
Page 126: ...3 96 S 100HD S 120HD Part No 1268495 September 2016 Section 3 Repair Procedures MANIFOLDS ...
Page 201: ...Section 5 Schematics September 2016 5 19 Electrical Schematic View 1 S 100HD Models 5 20 ...
Page 204: ...September 2016 Section 5 Schematics 5 22 Electrical Schematic View 2 S 100HD Models 5 21 ...
Page 205: ...Section 5 Schematics September 2016 5 23 Electrical Schematic View 3 S 100HD Models 5 24 ...
Page 208: ...September 2016 Section 5 Schematics 5 26 Electrical Schematic View4 S 100HD Models 5 25 ...
Page 209: ...Section 5 Schematics September 2016 5 27 Electrical Schematic View 5 S 100HD Models 5 28 ...
Page 212: ...September 2016 Section 5 Schematics 5 30 Electrical Schematic View 6 S 100HD Models 5 29 ...
Page 213: ...Section 5 Schematics September 2016 5 31 Electrical Schematic View 7 S 100HD Models 5 32 ...
Page 216: ...September 2016 Section 5 Schematics 5 34 5 33 Safety Circuit Schematic S 100HD Models ...
Page 217: ...Section 5 Schematics September 2016 5 35 5 36 Electrical Schematic View 1 S 120HD Models ...
Page 220: ...September 2016 Section 5 Schematics 5 38 Electrical Schematic View 2 S 120HD Models 5 37 ...
Page 221: ...Section 5 Schematics September 2016 5 39 Electrical Schematic View 3 S 120HD Models 5 40 ...
Page 224: ...September 2016 Section 5 Schematics 5 42 Electrical Schematic View 4 S 120HD Models 5 41 ...
Page 225: ...Section 5 Schematics September 2016 5 43 Electrical Schematic View 5 S 120HD Models 5 44 ...
Page 228: ...September 2016 Section 5 Schematics 5 46 Electrical Schematic View 6 S 120HD Models 5 45 ...
Page 229: ...Section 5 Schematics September 2016 5 47 5 48 Electrical Schematic View 7 S 120HD Models ...
Page 232: ...September 2016 Section 5 Schematics 5 50 Safety Circuit Schematic S 120HD Models 5 49 ...
Page 233: ...Section 5 Schematics September 2016 5 51 Perkins 854F 34T Engine Electrical Schematic 5 52 ...
Page 235: ...Section 5 Schematics September 2016 Part No 1268495 S 100HD S 120HD 5 53 ...
Page 236: ...September 2016 Section 5 Schematics 5 54 Perkins 854F 34T Engine Electrical Harness 5 53 ...
Page 237: ...Section 5 Schematics September 2016 5 55 Deutz TD2 9 Engine Electrical Schematic 5 56 ...
Page 240: ...September 2016 Section 5 Schematics 5 58 Deutz TD2 9 Engine Electrical Harness 5 57 ...
Page 241: ...Section 5 Schematics September 2016 5 59 Hydraulic Schematic S 100HD Models 5 60 ...
Page 248: ...September 2016 Section 5 Schematics 5 66 Hydraulic Schematic S 120HD Models 5 60 ...
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