Part No. 1268495
S-100HD • S-120HD
3 - 35
September 2016
Section 3 • Repair Procedures
BOOM COMPONENTS
42 Support the secondary boom extension cylinder
with an overhead crane or other suitable lifting
device.
43 Remove the pin retaining fasteners from both
the rod-end and barrel-end pivot pins. Do not
remove the pins.
44 Use a soft metal drift to remove both pivot pins
and remove the secondary boom extension
cylinder from the machine while guiding the
barrel end of the cylinder out of the boom.
Crushing hazard. The secondary
boom extension cylinder may
become unbalanced and fall if it is
not properly supported when it is
removed from the machine.
Component damage hazard.
The boom lift cylinder rod can
become damaged if the barrel end
of the secondary boom extension
cylinder is allowed to come in
contact with it.
45 Remove and label the top and side wear pads
from the number 1 boom tube at the pivot end
of the boom. Do not remove the bottom wear
pads.
Note: Pay careful attention to the location and
amount of shims used with each wear pad.
46 Remove and label the top and side wear pads
from the number 0 boom tube at the platform
end of the boom. Do not remove the bottom
wear pads.
Note: Pay careful attention to the location and
amount of shims used with each wear pad.
47 Attach a lifting strap from an overhead crane to
the number 1 boom tube at the platform end of
the boom.
48 Support and slide the number 1 boom tube out
of the number 0 boom tube. When the number
1 boom tube is approximately halfway removed,
remove the bottom wear pads from the number
0 boom tube at the platform end of the boom.
Crushing hazard. The number
1 boom tube may become
unbalanced and fall when it is
removed from the number 0 boom
tube if it is not properly supported
and attached to the overhead
crane.
Note: During removal, the overhead crane strap
will need to be adjusted for proper balancing.
How to Disassemble the Boom,
S-100HD Models
Note: Complete disassembly of the boom is only
necessary
if the outer or inner boom tubes must be replaced.
The primary boom extension cylinder can be
removed without completely disassembling the
boom. Refer to Repair Procedure,
How to Remove
the Primary Extension Cylinder
.
1 Remove the boom. Refer to Repair Procedure,
How to Remove the Boom
.
2 Remove the retaining fasteners from the access
covers on both sides of the boom at the pivot
end. Remove the access covers.
Summary of Contents for Genie S-100HD
Page 14: ...September 2016 S 100HD S 120HD Part No 1268495 xiv This page intentionally left blank ...
Page 124: ...3 94 S 100HD S 120HD Part No 1268495 September 2016 Section 3 Repair Procedures MANIFOLDS ...
Page 126: ...3 96 S 100HD S 120HD Part No 1268495 September 2016 Section 3 Repair Procedures MANIFOLDS ...
Page 201: ...Section 5 Schematics September 2016 5 19 Electrical Schematic View 1 S 100HD Models 5 20 ...
Page 204: ...September 2016 Section 5 Schematics 5 22 Electrical Schematic View 2 S 100HD Models 5 21 ...
Page 205: ...Section 5 Schematics September 2016 5 23 Electrical Schematic View 3 S 100HD Models 5 24 ...
Page 208: ...September 2016 Section 5 Schematics 5 26 Electrical Schematic View4 S 100HD Models 5 25 ...
Page 209: ...Section 5 Schematics September 2016 5 27 Electrical Schematic View 5 S 100HD Models 5 28 ...
Page 212: ...September 2016 Section 5 Schematics 5 30 Electrical Schematic View 6 S 100HD Models 5 29 ...
Page 213: ...Section 5 Schematics September 2016 5 31 Electrical Schematic View 7 S 100HD Models 5 32 ...
Page 216: ...September 2016 Section 5 Schematics 5 34 5 33 Safety Circuit Schematic S 100HD Models ...
Page 217: ...Section 5 Schematics September 2016 5 35 5 36 Electrical Schematic View 1 S 120HD Models ...
Page 220: ...September 2016 Section 5 Schematics 5 38 Electrical Schematic View 2 S 120HD Models 5 37 ...
Page 221: ...Section 5 Schematics September 2016 5 39 Electrical Schematic View 3 S 120HD Models 5 40 ...
Page 224: ...September 2016 Section 5 Schematics 5 42 Electrical Schematic View 4 S 120HD Models 5 41 ...
Page 225: ...Section 5 Schematics September 2016 5 43 Electrical Schematic View 5 S 120HD Models 5 44 ...
Page 228: ...September 2016 Section 5 Schematics 5 46 Electrical Schematic View 6 S 120HD Models 5 45 ...
Page 229: ...Section 5 Schematics September 2016 5 47 5 48 Electrical Schematic View 7 S 120HD Models ...
Page 232: ...September 2016 Section 5 Schematics 5 50 Safety Circuit Schematic S 120HD Models 5 49 ...
Page 233: ...Section 5 Schematics September 2016 5 51 Perkins 854F 34T Engine Electrical Schematic 5 52 ...
Page 235: ...Section 5 Schematics September 2016 Part No 1268495 S 100HD S 120HD 5 53 ...
Page 236: ...September 2016 Section 5 Schematics 5 54 Perkins 854F 34T Engine Electrical Harness 5 53 ...
Page 237: ...Section 5 Schematics September 2016 5 55 Deutz TD2 9 Engine Electrical Schematic 5 56 ...
Page 240: ...September 2016 Section 5 Schematics 5 58 Deutz TD2 9 Engine Electrical Harness 5 57 ...
Page 241: ...Section 5 Schematics September 2016 5 59 Hydraulic Schematic S 100HD Models 5 60 ...
Page 248: ...September 2016 Section 5 Schematics 5 66 Hydraulic Schematic S 120HD Models 5 60 ...
Page 249: ......