Service and Repair Manual
December 2018
Control System Fault Codes
66
Z®-60/37 DC • Z®-60
/37 FE
Part No. 1271125GT
Error Source
Error Type
ID Component
ID Name
Cause
Effect
Solution
15
FOOT SWITCH
21 Fault
Stuck ON
(on @ power
up)
Platform controlled
functions disabled
Release foot switch and recycle
power
Verify: (when activated)
· 24V supply on C11-1
(P22PWR WH)
· 24V on C11-2, PCON C46-6
GY (C56FTS RD) when
pressed, 0V when not pressed
24 Timeout
ON for > Time
out Time
16
SPEED
ADJUSTMENT
TOGGLE
SWITCH
11
Shorted to
supply
Stuck ON
(on @ power
up)
Toggle Switch functions
operate at 50% speed
Verify:
· 24V supply on toggle switch
center (RD C134PWR)
· 24V on pos 3, C48-11 VCON
(C194DEC WH/BK) when
pressing down on the switch
· 24V on C48-10 (C194INC
WH/RD ) when pressing up on
the switch (B- otherwise)
19
AUX PUMP
TOGGLE
SWITCH
11
Shorted to
supply
Stuck ON
(on @ power
up)
AUX functions disabled
Verify: (when activated)
· 24V created by AUX toggle
switch TS1 at platform or
ground controls(they are wired
in parallel)
· 24V at C35-11 to RRDCON
C28-33 (C27AUX RD) to 24V
when switch is activated
· 24V across AUX Relay
CR3-86 & CR3-85 (DC units
only)
21
PRIMARY
UP/DOWN
JOYSTICK
11
Shorted to
supply
5V
Primary Boom disabled
Verify:
· 5V at JC7-2 (P162PJW OR)
· B- at JC7-1 (JSGND BR)
· 500 to 4500 mV at JC7-3 &
PCON C46-11 (C195STC
BL/WH) through joystick
motion.
16 Value at 0V 0V
17
Not
calibrated
Not between
2000 &
3000 mV at
startup
22
PRIMARY UP
VALVE
12
Value too
high
Open Circuit or
Ohms > 35
Associated Function
disabled
· Check Ohms
· Verify no open/short circuit
across PCON C20-5 BK & B-
(V01PBU RD)
15
Value too
low
Short or
Ohms <15
Summary of Contents for Genie Z-60 DC
Page 54: ...Service and Repair Manual December 2018 Manifolds 44 Z 60 37 DC Z 60 37 FE Part No 1271125GT ...
Page 56: ...Service and Repair Manual December 2018 Manifolds 46 Z 60 37 DC Z 60 37 FE Part No 1271125GT ...
Page 107: ...December 2018 Service and Repair Manual 97 Wiring Diagram Options ...
Page 110: ...Service and Repair Manual December 2018 100 Schematics Options 4WD DC and FE Models ...
Page 111: ...December 2018 Service and Repair Manual 101 Power Cable Wiring Diagram ...
Page 113: ...December 2018 Service and Repair Manual 103 Hydraulic Schematic DC and FE Models ...
Page 115: ...December 2018 Service and Repair Manual 105 Electrical Schematic DC FE Models ...
Page 118: ...Service and Repair Manual December 2018 108 Electrical Schematic DC FE Models ...
Page 120: ...Service and Repair Manual December 2018 110 Electrical Schematic DC FE Models ...
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