Terex GS69F-18000, Operator'S Manual

Page 1: ...rial Number Range GS 2669RT from GS69F 18000 from GS69M 101 ANSI CSA North America South America Asia GS 3669RT GS 4069RT with Maintenance Information Original Instructions Second Edition Third Printi...

Page 2: ...a Safety 14 Legend 21 Controls 22 Inspections 27 Operating Instructions 40 Transport and Lifting Instructions 47 Maintenance 50 Specifications 54 Copyright 2011 by Terex Corporation Second Edition Thi...

Page 3: ...on chassis Serial label located under cover Intended Use and Familiarization Guide The intended use of this machine is to lift personnel including tools and materials to an aerial work site Before ope...

Page 4: ...rive function selected Steer right left when drive function selected Ground controls symbology and related machine movement Lift function enable button Platform up down button Sequential functions and...

Page 5: ...with the action indicated in a respective bulletin To view any open bulletins for your machine visit us on the web at www genielift com Contacting the Manufacturer At times it may be necessary to cont...

Page 6: ...les and worksite regulations You read understand and obey all applicable governmental regulations You are properly trained to safely operate the machine Safety Sign Maintenance Replace any missing or...

Page 7: ...he operator s manual Read the service manual Crush hazard Crush hazard Collision hazard Tip over hazard Tip over hazard Tip over hazard Tip over hazard Electrocution hazard Electrocution hazard Explos...

Page 8: ...equired clearance Access by trained and authorized personnel only Use a piece of cardboard or paper to search for leaks Chock the wheels Release brakes Tiedown Lanyard anchorage points No smoking Whee...

Page 9: ...Second Edition Third Printing Operator s Manual General Safety Part No 1298222GT GS 2669RT GS 3369RT GS 4069RT 7 General Safety...

Page 10: ...Operator s Manual Second Edition Third Printing General Safety 8 GS 2669RT GS 3369RT GS 4069RT Part No 1298222GT...

Page 11: ...Second Edition Third Printing Operator s Manual General Safety Part No 1298222GT GS 2669RT GS 3369RT GS 4069RT 9...

Page 12: ...Operator s Manual Second Edition Third Printing General Safety 10 GS 2669RT GS 3369RT GS 4069RT Part No 1298222GT...

Page 13: ...Second Edition Third Printing Operator s Manual General Safety Part No 1298222GT GS 2669RT GS 3369RT GS 4069RT 11...

Page 14: ...Operator s Manual Second Edition Third Printing General Safety 12 GS 2669RT GS 3369RT GS 4069RT Part No 1298222GT...

Page 15: ...e than 12 inches 30 cm away from the surface of the exit or entry point Operators are required to wear approved PFPE at all times when exiting and entering an elevated platform through the side gate a...

Page 16: ...trical line sway or sag and beware of strong or gusty winds Keep away from the machine if it contacts energized power lines Personnel on the ground or in the platform must not touch or operate the mac...

Page 17: ...raised Do not raise the platform when wind speeds may exceed 28 mph 12 5 m s If wind speeds exceed 28 mph 12 5 m s when the platform is raised lower the platform and do not continue to operate the mac...

Page 18: ...Do not alter or disable machine components that in any way affect safety and stability Do not replace items critical to machine stability with items of different weight or specification Do not modify...

Page 19: ...traction Additional platform weight may reduce slope rating See Driving on a Slope in the Operating Instructions section Fall Hazards The guard rail system provides fall protection If occupant s of t...

Page 20: ...her possible hazards Be aware of crushing hazards when grasping the platform guard rail Observe and use color coded direction arrows on the platform controls and the platform decal plate for drive and...

Page 21: ...esent Explosion and Fire Hazards Do not start the engine if you smell or detect liquid petroleum gas LPG gasoline diesel fuel or other explosive substances Do not refuel the machine with the engine ru...

Page 22: ...he machine is level Do not adjust the outriggers while the platform is raised Do not drive while the outriggers are lowered Battery Safety Burn Hazards Batteries contain acid Always wear protective cl...

Page 23: ...rm controls 7 Platform extension 8 LPG tank 9 Fuel tank 10 Ground controls side covers 11 Hydraulic tank behind cover 12 Tilt alarm behind cover 13 Hydraulic oil level indicator behind cover 14 Ground...

Page 24: ...RT Part No 1298222GT Controls The ground control station is to be used as a means to raise the platform for function tests and for storage purposes The ground control station can be used in the event...

Page 25: ...fuel Light on indicates that LPG is selected Light off indicates gasoline is selected 6 Engine idle select button with indicator light Press this button to select the engine idle setting Light on ind...

Page 26: ...Operator s Manual Second Edition Third Printing Controls 24 GS 2669RT GS 3369RT GS 4069RT Part No 1298222GT Platform Control Panel...

Page 27: ...the button again to turn the generator off 8 Machine on incline button with indicator light Low speed operation for inclines Press this button to select low speed operation for inclines 9 Green power...

Page 28: ...14 Wrist rest 15 Lift function enable button with indicator light Press this button to enable the lift function 16 Proportional rocker switch for outrigger up down and platform up down With the auto l...

Page 29: ...inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine main...

Page 30: ...or missing parts and unauthorized modifications Electrical components wiring and electrical cables Hydraulic hoses fittings cylinders and manifolds Drive motors Wear pads Tires and wheels Limit switc...

Page 31: ...5 Only use the machine as it was intended Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the s...

Page 32: ...off and no functions should operate 6 Pull out the red Emergency Stop button to the on position and restart the engine Test the Up Down Functions The audible warnings on this machine and the standard...

Page 33: ...s LCD should display LL Machine Tilted 13 Press the drive function button 14 Press and hold the function enable switch on the control handle 15 Move the control handle in the direction indicated by th...

Page 34: ...in the direction indicated by the yellow arrow Result The platform should lower The descent alarm should sound while the platform is lowering Test the Steering Note When performing the steer and driv...

Page 35: ...ated by the yellow arrow on the control panel until the machine begins to move then return the handle to the center position Result The machine should move in the direction that the yellow arrow point...

Page 36: ...n indicated by the yellow arrow Result The platform should lower Note The Emergency Stop button can be pushed when the test is performed Test the Outrigger System if equipped 40 Push and hold the auto...

Page 37: ...s the operator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility...

Page 38: ...Label Low Sulfur Fuel diesel models 1 214725 Warning Fall Hazard 1 229427 Label Outrigger Load 4 229827 Warning Hot Surface 3 229915 Danger Outrigger Safety and Instructions 1 230808 Platform Control...

Page 39: ...272843 97602 31788 82561 1263543 97719 38149 1295448 1280819 1280820 82418 72086 229427 72186 43618 82557 229915 1301840 214725 44736 28236 52494 44981 1298396 1298397 1298398 28174 28235 230808 12943...

Page 40: ...d Tilt Alarm 1 114371 Label Outrigger Safety 1 133537 Label Crushing Hazard 1 229427 Label Outrigger Load 4 229828 Warning Hot Surface 3 230808 Platform Control Panel 1 1263542 Label Compartment Acces...

Page 41: ...86 72086 82560 114202 114202 52475 52475 229828 1295448 97719 114337 52475 72086 T114635 T114636 T114637 52475 72086 114202 82562 114202 82666 1281174 82475 1301217 82487 229427 230808 82560 44981 281...

Page 42: ...on It is the operator s responsibility to follow all the safety rules and instructions in the operator s safety and responsibilities manuals Using the machine for anything other than lifting personnel...

Page 43: ...conditions 20 F 6 C and below the machine should be started on gasoline and warmed for 2 minutes then switched to LPG Warm engines can be started on LPG Diesel models 1 Press the engine start button...

Page 44: ...und controls Engine Idle Select Select the engine idle rpm by pressing the idle select button There are two settings for engine idle Indicator light off low idle Indicator light on high idle Operation...

Page 45: ...peration for inclines Indicator Light On Red If the indicator light is on red push in and pull out the red Emergency Stop button to reset the system If the light stays red tag and remove the machine f...

Page 46: ...side slope rating then the machine must be winched or transported up or down the slope See Transport and Lifting section To Extend and Retract Platform 1 Lift the platform extension lock handles to th...

Page 47: ...d objects Be aware of the direction the machine will travel when using the controller Outrigger Operation if equipped 1 Position the machine below the desired work area Note The engine must be running...

Page 48: ...ed use Tilt Sensor Activation Settings Tilt Sensor Activation Settings Chassis Angle on Wheels Chassis Angle side to side 2 Chassis Angle front to back 3 Chassis Angle on Outriggers Chassis Angle side...

Page 49: ...le must be parked on a level surface The transport vehicle must be secured to prevent rolling while the machine is being loaded Be sure the vehicle capacity loading surfaces and chains or straps are s...

Page 50: ...ransport Retract and secure the extension deck Use the tie down points on the chassis for anchoring down to the transport surface Use a minimum of 2 chains or straps Use chains or straps of ample load...

Page 51: ...ll loose items on the machine Determine the center of gravity of your machine using the table and the picture on this page Attach the rigging only to the designated lifting points on the machine Adjus...

Page 52: ...he intent of the instructions When one or more of the symbols appear at the beginning of a maintenance procedure it conveys the meaning below Indicates that tools will be required to perform this proc...

Page 53: ...ck the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation Improper hydraulic oil levels can damage hydraulic components Daily checks allow the insp...

Page 54: ...ies 1 Put on protective clothing and eye wear 2 Be sure that the battery cable connections are tight and free of corrosion 3 Be sure that the battery hold down brackets are in place and secure Note Ad...

Page 55: ...rmed quarterly annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this...

Page 56: ...length x width 110 in x 63 in 2 79 x 1 6 m Platform extension length 105 in 2 67 m Drive speeds Stowed maximum 3 5 mph 5 63 km h Platform raised maximum 0 3 mph 40 ft 90 sec 0 48 km h 12 2 m 90 sec M...

Page 57: ...x width 110 in x 63 in 2 79 x 1 6 m Platform extension length 105 in 2 67 m Drive speeds Stowed maximum 3 5 mph 5 63 km h Platform raised maximum 0 3 mph 40 ft 90 sec 0 48 km h 12 2 m 90 sec Maximum...

Page 58: ...ension length 105 in 2 67 m Drive speeds Stowed maximum 3 5 mph 5 63 km h Platform raised maximum 0 3 mph 40 ft 90 sec 0 48 km h 12 2 m 90 sec Maximum hydraulic pressure functions 3500 psi 241 bar Tir...

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