Terex Robot 15000, Operator'S Handbook Manual

Document 57.0300.0200 - 4

th

 Edition 07/2000

- Forlì

Page

1

Robot

INTRODUCTION ........................... Page

3

SYMBOLS ..............................................

4

Section

A  GENERAL INFORMATION

A-1

CONVENTIONAL REFERENCES ...........

6

A-1.1

Machine position ...................................

6

A-1.2

Labels and warning plates applied on
the machine ...........................................

7

A-1.3

Explanation of the symbols used on
the equipment ........................................

8

A-2

MACHINE IDENTIFICATION ..................

9

A-2.1

Model and type of equipment ...............

9

A-2.2

Manufacturer .........................................

9

A-2.3

Machine identification plate ...................

9

A-2.4

CE mark .................................................

9

A-2.5

Identification plates of the main parts ...

9

A-3

ALLOWED USE ......................................

10

A-3.1

Allowed use ...........................................

10

A-3.2

Improper use .........................................

10

A-3.3

Application field of robot on
ITALMACCHINE handlers ......................

10

A-4

GENERAL DESCRIPTION ......................

11

A-4.1

List of the main components -
Robot 5000 and 8000 ............................

11

A-4.2

List of the main components -
Robot 15000 ..........................................

12

A-5

TECHNICAL DATA AND
PERFORMANCE ....................................

13

A-5.1

Main dimensions  Robot 5000 ...............

13

A-5.2

Main dimensions Robot 8000 ................

14

A-5.3

Main dimensions Robot 15000 ..............

15

Section

B  SAFETY

B-1

GENERAL REMARKS ............................

18

B-2

REQUISITES OF THE PERSONNEL
IN CHARGE ...........................................

18

B-2.1

Requisites of operator and ground staff

18

B-2.2

Requisites of the maintenance staff ......

19

B-2.3

Working clothes .....................................

19

B-2.4

Personal protective equipment ..............

19

B-3

SAFETY PRECAUTIONS .......................

19

B-3.1

Working area ..........................................

19

B-3.2

Getting ready to work ............................

20

B-3.3

During work or maintenance .................

20

Section

C

OPERATING INSTRUCTIONS

C-1

COUPLING THE ROBOT TO THE
HANDLER ..............................................

22

C-2

STEPPING INTO THE ROBOT
PLATFORM ............................................

23

C-2.1

Fastening the safety belts ......................

23

GENERAL INDEX

C-3

CONTROL PLACE ON THE
PLATFORM ............................................

24

C-3.1

Controls .................................................

24

C-3.2

Handler controls ....................................

25

C-3.3

Robot controls .......................................

26

C-4

USING THE ROBOT ..............................

27

C-4.1

Switching the controls from handler to
platform .................................................

27

C-4.2

Operating the controls from the
platform .................................................

28

C-4.3

Stopping and storing the equipment .....

28

C-4.4

Lowering in an emergency ....................

29

C-4.5

Using the robot for jobs under the level
surface (Models 5000 and 8000) ...........

30

C-4.6

Using the robot for jobs under the level
surface(model 15000) ............................

31

C-4.7

Platform rotation
(models 5000 and 8000) ........................

32

C-4.8

Platform rotation (model 15000) ............

32

Section

D  MAINTENANCE

D-1

LUBRICANTS - HEALTH AND SAFETY
PRECAUTIONS ......................................

34

D-2

MAINTENANCE INTERVENTIONS ........

34

D-2.1

Greasing ................................................

35

D-2.2

Types of grease .....................................

36

D-2.3

Changing the sliding blocks of the
telescopic boom ....................................

36

D-2.4

Platform levelling adjusting
(only for models 5000 and 8000) ...........

37

D-2.5

Manual controls
(only for models 5000 and 8000) ...........

37

D-3

FAULTS AND TROUBLESHOOTING .....

38

D-3.1

Faults - Causes - Solutions ...................

38