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ALUMINIUM PIPEWORK - ALUMINIUM PIPEWORK - ALUMINIUM PIPEWORK - ALUMINIUM PIPEWORK - ALUMINIUM PIPEWORK - ALUMINIUM PIPEWORK

97

FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS

HBS

-

AP 

A

SSEMBLING INSTRUCTIONS

1. INTRODUCTION

1.1. This manual is very easy to consult and we recommend reading it before starting work, bearing in mind the re-

gulations in your country.

1.2. Pay attention to the instructions identified by the mark ATTENTION.

1.3. The HBS and AP ranges of products from TESEO are suitable for the distribution of compressed air, nitrogen, 

vacuum and inert gases.

1.4. For any application with water distribution, please check our sheet on page 96.  For other fluids it is necessa-

ry to know their exact composition and to check if they are compatible with the HBS and AP system; in case of 

any doubt, please contact the technical department of TESEO.

1.5. ATTENTION: TESEO is not responsible for problems due to failure to follow the instructions contai-

ned in within this manual.

3. PREPARATION

3.1. Cutting: this can be done by hand, using a hacksaw provided that the blade has 

been lubricated with vaseline or other oils, as aluminium is a material which could 

clog the tool. When making many cuts, we suggest using a circular chop saw with 

metal cutting blade.

3.2. Deburring: after cutting the pipe, it is necessa-

ry to remove the sharp edges using a de-burring 

tool. This operation is required to avoid any da-

mage to the o-ring and to make easier the con-

nection.

2. TOOLS AND FIXTURES

2.1. The tools required to install even a small system are: one Allen wrench for 4 and 5 mm slots, one de-burring 

tool or one scraper, neutral grease, one drill bit and one drilling machine, one hacksaw, some small tubes for 

placing the small plates, one tape measure.

2.2. The tools suggested for fast and safe work are: one pair of adjustable pliers, one battery screwdriver, one 

drilling jig, one chop saw with metal circular blade, one stepped cone cutter or cone cutter, one PTFE tape or 

sealing band, one torque wrench, one level or one plumb line, one bench on wheels.

2.3. Close attention should be paid to safety. To this purpose, scaffolding, helmets, harnesses, gloves and protec-

tive glasses must be used by all personnel.

2.4. ATTENTION: follow the regulations concerning safety at work presently in force in your country.

3.3. Lubrication: in order to make it easier to insert joint, lubricate the inner surface 

of the hollow bar with neutral grease (ref. page 35), in order to avoid any damage 

to the O ring.

Summary of Contents for HBS-AP

Page 1: ...could clog the tool When making many cuts we suggest using a circular chop saw with metal cutting blade 3 2 Deburring after cutting the pipe it is necessa ry to remove the sharp edges using a de burring tool This operation is required to avoid any da mage to the o ring and to make easier the con nection 2 TOOLS AND FIXTURES 2 1 The tools required to install even a small system are one Allen wrench...

Page 2: ... to make it easier first insert the plates and the small plates with loose screws into the slots then insert the joint and connect the second bar Now position the plates half way on each side and tighten the screws 4 3 How to tighten the screws The screws must be tightened but be careful not to tear the thread The torque of the m6 screws should be between a minimum of 10 N m 91 inch lbs and a maxi...

Page 3: ...th clamping brackets to touch the profiles and tighten the screws 5 2 Joints introduce the joint into one pipe then connect the second pipe position the clamping bracket equally so that it is clamping both pipes or fitting and half the other and finally tighten the screws 5 3 Screws tightening Screws must be tightened properly but not excessively to avoid stripping the threads The recommended tigh...

Page 4: ... contact our technical department 8 4 ATTENTION release pressure from the area of the system to be modified before carrying out re pairs maintenance or modifications Isolate the area and inform people about maintenance opera tions 7 GENERAL TEST AND INSPECTION 7 1 Inspect every part of the system and check that no screw is loose that all joints are properly in place and all brackets are properly s...

Page 5: ...ed It is useful too when the horizontal angle of the line can t be achieved with others components from our catalogue however it remains possible to use terminals threaded together from steel compo nents not recommended from retail trade 2 OBSTACLES 5 CURVING AT 180 INSTALLATION OF FLEXIBLE PIPES 1 CONNECTION TO MACHINE 3 CHANGES IN HEIGHT 4 SPECIAL ANGLES Material EPDM Temperature 30 C 70 C Avail...

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