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ALUMINIUM PIPEWORK - ALUMINIUM PIPEWORK - ALUMINIUM PIPEWORK - ALUMINIUM PIPEWORK - ALUMINIUM PIPEWORK - ALUMINIUM PIPEWORK

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FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS

3.5. Hole de-burring: on outlet plates we recommend de-burring a maximum 1mm around the 

hole in order not to damage the o ring seal.

3.6. ATTENTION: Wear protective glasses and gloves during cutting and drilling. Flying 

chips could cause injury to eyes and hands.

The following tools can be used: a drill, a coned drill, a counter bore, a hole saw.

The maximum diameter of the smoothed hole must not exceed the recommended diameter. Please see the table.

3.4. Drilling: during the drilling opera-

tion, it is required to have the pilot 

hole in the centre of the pipe. Please 

use a drilling jig.

4. HBS SYSTEM ASSEMBLY OPERATIONS

4.1. Insertion of small plates: the small plates can be inserted into the slot in the bar at any 

point. Straighten and secure them by means of sharpened small tubes.

4.2. Joint insertion: to make it easier, first insert the plates and the small plates with loose 

screws into the slots, then insert the joint and connect the second bar. Now position the 

plates half-way on each side and tighten the screws.

4.3. How to tighten the screws: The screws must be tightened but be careful not to tear the 

thread. The torque of the m6 screws should be between a minimum of 10 N·m (91 inch-

lbs) and a maximum of 13.5 N·m (120 inch-lbs).

4.4. “L” and “T” Joint have to be fixed using specific fixing plates. They allow you to fix pipes 

on two sides. Should you need to connect HBS 25 piping, using an “L” joint on the narrow 

side, it is required to cut 6 mm on each corner.

4.5. Expansion of the line: for lines with a straight section longer than 50 meters, we sug-

gest mounting a sliding joint every 30 to 40 meters. This will make any future dismantling 

easier. The two fixing plates have to be assembled in the middle of the available space.

4.6. ATTENTION: check that all the screws are tightened at the end of each pipe con-

nection and when securing them be careful not to tear the thread.

AP22

AP28

AP36

AP45

AP54

AP68

HBS25

HBS32

HBS50

HBS63

HBS80

HBS110

Summary of Contents for HBS-AP

Page 1: ...could clog the tool When making many cuts we suggest using a circular chop saw with metal cutting blade 3 2 Deburring after cutting the pipe it is necessa ry to remove the sharp edges using a de burring tool This operation is required to avoid any da mage to the o ring and to make easier the con nection 2 TOOLS AND FIXTURES 2 1 The tools required to install even a small system are one Allen wrench...

Page 2: ... to make it easier first insert the plates and the small plates with loose screws into the slots then insert the joint and connect the second bar Now position the plates half way on each side and tighten the screws 4 3 How to tighten the screws The screws must be tightened but be careful not to tear the thread The torque of the m6 screws should be between a minimum of 10 N m 91 inch lbs and a maxi...

Page 3: ...th clamping brackets to touch the profiles and tighten the screws 5 2 Joints introduce the joint into one pipe then connect the second pipe position the clamping bracket equally so that it is clamping both pipes or fitting and half the other and finally tighten the screws 5 3 Screws tightening Screws must be tightened properly but not excessively to avoid stripping the threads The recommended tigh...

Page 4: ... contact our technical department 8 4 ATTENTION release pressure from the area of the system to be modified before carrying out re pairs maintenance or modifications Isolate the area and inform people about maintenance opera tions 7 GENERAL TEST AND INSPECTION 7 1 Inspect every part of the system and check that no screw is loose that all joints are properly in place and all brackets are properly s...

Page 5: ...ed It is useful too when the horizontal angle of the line can t be achieved with others components from our catalogue however it remains possible to use terminals threaded together from steel compo nents not recommended from retail trade 2 OBSTACLES 5 CURVING AT 180 INSTALLATION OF FLEXIBLE PIPES 1 CONNECTION TO MACHINE 3 CHANGES IN HEIGHT 4 SPECIAL ANGLES Material EPDM Temperature 30 C 70 C Avail...

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