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ALUMINIUM PIPEWORK - ALUMINIUM PIPEWORK - ALUMINIUM PIPEWORK - ALUMINIUM PIPEWORK - ALUMINIUM PIPEWORK - ALUMINIUM PIPEWORK

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FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS

O ring seal damage due to incorrect installation, 

or defective.

Replace the O ring seal.

Fitting or outlet plate threads damaged.

Seal with a Teflon band or replace the faulty piece.

The drilled hole on the bar is too big or misaligned.

Replace the faulty section of the hollow bar.

Extrusion blowholes into the hollow bar.

Replace the defective part.

Misaligned mounting of the joint in the corresponding 

bar seats.

Disassemble the joint and realign the bars.

Defects in the seat of o ring of “l” and “T” joints.

Replace faulty joint.

CAUSE OF THE LEAK 

CORRECTIVE ACTION (REMEDIAL)

8. REPAIRS AND MODIFICATIONS
8.1. Modifications to the system are quick and easy. We suggest preparing all tools in advance, next to the area 

where modifications are to be made. By doing so, the downtime of the line is minimized.

8.2. If a leak is detected in the system, consult the following table where the most common causes and correspon-

ding remedies are described.

8.3. In the case of faulty pieces manufactured by TESEO, please contact our technical department.
8.4. ATTENTION: release pressure from the area of the system to be modified before carrying out re-

pairs, maintenance or modifications. Isolate the area and inform people about maintenance opera-

tions.

7. GENERAL TEST AND INSPECTION
7.1. Inspect every part of the system and check that no screw is loose, that all joints are properly in place and all 

brackets are properly secured.

7.2. Check that the service valve placed between the compressor room and the line is closed.
7.3. Start the compressor and fill the tank up to the maximum pressure. If a compressor is not available, use nitro-

gen tanks and/or small portable compressors.

7.4. Open the valve and fill the system up to 1 bar approx. (15 psi); close the valve and check that no leaks are de-

tected in the system.

7.5. Increase the pressure of the system slowly until you reach the maximum pressure. Keep this pressure for 

about 1 hour. Test the system when the pressure is 1.5 times higher than the working pressure.

7.6. Inspect the system again and check that no leaks or other unusual deformations are visible in the joints.
7.7. Empty the system.
7.8. ATTENTION: testing and inspection must be carried out only when no one is present in the working 

area. Wear a safety helmet and protective glasses when inspecting the system. Please follow all sa-

fety precautions.

Summary of Contents for HBS-AP

Page 1: ...could clog the tool When making many cuts we suggest using a circular chop saw with metal cutting blade 3 2 Deburring after cutting the pipe it is necessa ry to remove the sharp edges using a de burring tool This operation is required to avoid any da mage to the o ring and to make easier the con nection 2 TOOLS AND FIXTURES 2 1 The tools required to install even a small system are one Allen wrench...

Page 2: ... to make it easier first insert the plates and the small plates with loose screws into the slots then insert the joint and connect the second bar Now position the plates half way on each side and tighten the screws 4 3 How to tighten the screws The screws must be tightened but be careful not to tear the thread The torque of the m6 screws should be between a minimum of 10 N m 91 inch lbs and a maxi...

Page 3: ...th clamping brackets to touch the profiles and tighten the screws 5 2 Joints introduce the joint into one pipe then connect the second pipe position the clamping bracket equally so that it is clamping both pipes or fitting and half the other and finally tighten the screws 5 3 Screws tightening Screws must be tightened properly but not excessively to avoid stripping the threads The recommended tigh...

Page 4: ... contact our technical department 8 4 ATTENTION release pressure from the area of the system to be modified before carrying out re pairs maintenance or modifications Isolate the area and inform people about maintenance opera tions 7 GENERAL TEST AND INSPECTION 7 1 Inspect every part of the system and check that no screw is loose that all joints are properly in place and all brackets are properly s...

Page 5: ...ed It is useful too when the horizontal angle of the line can t be achieved with others components from our catalogue however it remains possible to use terminals threaded together from steel compo nents not recommended from retail trade 2 OBSTACLES 5 CURVING AT 180 INSTALLATION OF FLEXIBLE PIPES 1 CONNECTION TO MACHINE 3 CHANGES IN HEIGHT 4 SPECIAL ANGLES Material EPDM Temperature 30 C 70 C Avail...

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