Tesla TI5200 GPU-24, User Manual

Page 1: ...TI5200 GPU 24 User Manual Built Smart Proven Tough Power Anytime Anywhere Tesla Industries Inc 101 Centerpoint Blvd New Castle DE 19720 302 324 8910 Phone 302 324 8912 Fax www teslaind com www tesla1...

Page 2: ...r disassembled for any reason Always protect the unit from short circuit Shipping Hazards The unit contains sealed dry cell rechargeable batteries that do not pose a shipping hazard 05 03 21 All Groun...

Page 3: ...oors or in a well ventilated area Causes damage to central nervous system blood and Contact with internal components may cause irritation or severe burns Avoid contact with internal acid kidneys throu...

Page 4: ...bicarbonate lime etc Wear acid resistant clothing boots gloves and face shield Do not allow discharge of unneutralized acid to sewer Acid must be managed in accordance with local state and federal req...

Page 5: ...Positions 7 2 8 Push to Test Button and LED Status Indicator 8 Section 3 Operating Procedures 9 3 1 Operating Procedures 9 3 2 General 9 3 3 Operating Limits and Restrictions 9 3 4 Performance 9 3 5 E...

Page 6: ...6 2 Basic Usage Operation Questions 26 6 3 Basic Troubleshooting 27 28 Section 7 Performance Data 29 7 1 Purpose 29 7 2 General 29 7 3 Data Basis 29 7 4 Specific Conditions 29 7 5 General Conditions...

Page 7: ...heit dc Direct Current EFF Efficiency ft Feet FWD Forward GPU Ground Power Unit Hr Hour Hz Hertz kg Kilograms kHz Kilohertz kW Kilowatts LED Light Emitting Diode max Maximum M megaohm min Minimum MPU...

Page 8: ...WARNING Indicates a condition operating procedure or practice which if not adhered to could result in serious injury or death CAUTION Indicates a condition or operating procedure which if not strictl...

Page 9: ...ircuit Breaker has tripped due to water infiltration DO NOT try to reset it with the ac line voltage attached Adapter with Grounding Mechanism hangar wall flight line ac power prior to connecting the...

Page 10: ...testing The observance of procedures limitations and performance criteria ensures peak operating efficiency and maximizes operational capabilities and life of the TI5200 GPU 24 This manual contains th...

Page 11: ...n 3 Provides active cooling for internal components LED Charge Status Meter 4 Displays current battery charge status when pressed 60 Hz 3 Phase AC Input Cable 5 Use for 60 Hz 3 Phase 200 260 Vac Input...

Page 12: ...5700 Watts when plugged into ac power 246 amp hours 6 724 watt hours with three phase Vac power 46 amp hours 1 024 watt hours of rechargeable battery power without three phase ac Rechargeable Rate 19...

Page 13: ...he internal cooling system will efficiently regulate unit temperature regardless of load At room temperature 77 F the exhaust air will not exceed the ambient temperature by more than 5 F In more extre...

Page 14: ...in both the horizontal Figure 2 7 1 and vertical Figure 2 7 2 positions as shown Make sure that the airflow is not obstructed from air intake figure 2 7 3 and outlet Figure 2 7 4 Figure 2 7 2 Vertical...

Page 15: ...and hold for approximately 2 to 3 seconds The LED bar graph should light up indicating the status of the power cells 3 In addition the fan s should start operating when the button is pressed If you d...

Page 16: ...t be given to changes in performance resulting from variations in ambient temperature mode of operation state of charge with or without ac power and aircraft dc bus system inefficiency voltage drops 3...

Page 17: ...e the unit into a cooler climate such as shade or air conditioning when possible Perform a full function test prior to use after the unit has been allowed to cool 3 6 Temperature Specifications Cold H...

Page 18: ...e of existing technology to prevent foreseeable safety hazards and make the unit moisture resistant to prevent damage or failure Conditions With Raincover Without Raincover Heavy or steady rain Precip...

Page 19: ...Figure 3 8 1 capable of measuring dc and ac voltage and resistance will be required to perform some of the tests These functional test procedures should become routine Figure 3 8 1 Digital Multimeter...

Page 20: ...6 5 to 28 Vdc depending on state of charge Figure 3 8 3 Testing DC Receptacle Better than 10 M ensure no short exists Negative DC receptacle terminal and unit case Positive DC receptacle terminal and...

Page 21: ...ucted from air intake and outlet see section 2 6 3 Check that all connections are secure and free from water 4 Figure 3 9 1 TI5200 GPU 24 3 10 Transporting Unit The TI5200 GPU 24 has a telescoping han...

Page 22: ...voltmeter should indicate 24 Vdc to 23 5 Vdc 23 Vdc minimum Ensure dc power cable plug is fully seated into the vehicle or aircraft s dc receptacle Figure 3 11 2 Attaching NATO DC Power Cable to vehic...

Page 23: ...d by a requirement of more than 200 amps Connect to aircraft ground power receptacle DC bus power should come on and aircraft voltmeter should indicate 27 5 Vdc to 23 5 Vdc 23 Vdc minimum If current d...

Page 24: ...s It is also an optimum voltage for powering avionics and lighting on most aircraft The GPU s ac to dc converter produces continuous amps of dc power depending on the size of the system Figure 3 13 1...

Page 25: ...r a full charge the LED indicator should show a single steady green bar or a single green bar blinking The fan will also come on at reduced speed This is normal operation indicating the unit is in sta...

Page 26: ...er OFF 2 Plug the unit into 208 Three Phase 30 amp ac power Figure 3 16 4 Plugging Into AC Three Phase Power 3 Place the ON OFF switch to the ON position shown below After 2 3 seconds the LED bar grap...

Page 27: ...rom the vehicle once the engine is started and the starter generator is running This feature will enable you to start multiple vehicles without reconnecting to ac power if the GPU is allowed to backch...

Page 28: ...amaged if recharged by NiCad or Lead Acid type battery chargers Power cells should only be charged by either the TI5200 GPU s internal charger and the ac power cord furnished with the equipment or whe...

Page 29: ...cloth to remove dust dirt etc Protect Cables from Damage Do not cut crush or drag the input or output power cables when handling the unit Always inspect cables prior to use If no damage is evident pro...

Page 30: ...the crate on all sides and return it to Tesla at the address listed below Please contact Tesla Customer Service at 302 324 8910 with any questions or concerns TESLA INDUSTRIES INCORPORATED 101 CENTER...

Page 31: ...rt aboard your aircraft You may take the Turbo Start anywhere you travel ensuring that you will always have power 4 How much power will my Turbo Start provide Depending on the system the Turbo Start w...

Page 32: ...et my Turbo Start serviced Contact Tesla We can be reached at 302 324 8910 Ask for customer service You can also email us at tesla1 teslaind com Once we receive the unit at our facility we will examin...

Page 33: ...ays running when I am plugged into ac power Constant cooling fan operation ensures proper and consistent ventilation of the unit 6 Why does the cooling fan slow down Cooling fan rpm varies for better...

Page 34: ...outlet AC line cord is damaged or bad A Is ac line cord fully plugged into unit B and wall outlet AC circuit breaker has been tripped C No ac power at outlet D Do a continuity test on the ac line cor...

Page 35: ...vice at 302 324 8910 8 Unit does not put out 28 5 volts dc power Unit is not plugged in A Plug unit into ac power source to A maintain 28 5 Stand alone Vdc is 24 Volts B unplugged 9 Unit stand alone v...

Page 36: ...e chart under DATA BASIS The applicable report and date of the data are also given The data provided generally are based on one of three categories Derived From Actual Controlled Testing Controlled te...

Page 37: ...0 125 6 46 0 50 8 13 0 8 6 20 0 68 0 53 0 127 4 45 0 49 0 12 0 10 4 21 0 69 8 54 0 129 2 44 0 47 2 11 0 12 2 22 0 71 6 55 0 131 0 43 0 45 4 10 0 14 0 23 0 73 4 56 0 132 8 42 0 43 6 9 0 15 8 24 0 75 2...

Page 38: ...LOAD 0 0 300 600 900 1200 1500 1800 2100 3000 2700 2400 5 10 15 20 25 30 25 C Temp 29 C Temp Calculations based on actual test data at Pratt Whitney Canada on 30 March 1992 SECONDS AMPS MAXIMUM OUTPU...

Page 39: ...ith the Tesla Turbo Start GPU power supply the DVAM is a valuable tool for troubleshooting and conducting systems checks The DVAM 3100A can be ordered through customer service at Tesla 8 4 GPU Tires T...

Page 40: ...ility and connectivity To extend the life of the Cobra Connector included with your unit replacement contacts posts noses and tools can be ordered through the Tesla Customer Service TI2005 238 Cobra A...

Page 41: ...ail _______________________________________________________________________________________ Purchase Order ______________________________________________________________________________ Model ________...

Page 42: ...Tesla 101 Centerpoint Blvd New Castle DE 19720 USA Tel 302 324 8910 Fax 302 324 8912 9475 Double R Blvd Suite 2 Reno NV 89521 Tel 775 622 8801 Fax 775 622 8810 www teslaind com www tesla1 com...