Tesup ATLAS X, User Manual

Page 1: ...1 MADE IN EUROPE ATLAS X VERTICAL TURBINE WIND POWER NOW AT YOUR DOORSTEP USER MANUAL Revision Index 00 Revision Date 08th Nov 21 ENGLISH EN ATLAS X MADE IN EUROPE ...

Page 2: ...2 PRODUCT OVERVIEW ATLAS X MADE IN EUROPE ATLAS X ...

Page 3: ...11 4 2 General Arrangement Drawing 12 5 Controller 13 5 1 Technical Details 13 5 2 Wiring Diagram 14 5 3 Permissible Storage Operation 15 6 Safety Information 16 6 1 Modifications or changes by the user 16 6 2 Residual Risks 16 6 3 Personnel Requirements 16 6 4 Important Safety Instructions 17 7 Pre Use Preparation 18 7 1 Shipping Conditions 18 7 2 Prerequisites at the place of use 18 7 2 1 Permis...

Page 4: ...25 9 3 Prolonged shut down 25 10 Maintenance 26 10 1 Safety precautions during maintenance work 26 10 2 Inspection and maintenance schedule 26 10 3 Maintenance cleaning by the user 27 11 Removal from service disposal 28 11 1 Final decommissioning wind turbine 28 11 2 Disposal of the wind turbine system components 28 12 Declaration 29 13 Appendix 30 14 Notes 31 1 INDEX ...

Page 5: ...s Adhere to proper grounding techniques as established by the National Electrical Code Your Wind Turbine must be installed in accordance with this manual and local and national building code Incorrect installation may void your warranty Wind Turbine blades spin at a potentially dangerous speed this must be respected Never approach a Turbine in motion Note wire size prior to wiring Any under sizing...

Page 6: ...r can cause Serious injury CAUTION Potential Danger can cause moderate injury NOTE Useful Tips OTHER SIGNS USED GENERAL WARNING HIGH VOLTAGE MAY START WITHOUT WARNING ENVIORNMENTAL HAZARD 2 4 PRODUCT FEEDBACK Please notify the manufacturer or his authorized representative about any of the following Accidents Potential safety hazards associated with the wind turbine system Ambiguities in this trans...

Page 7: ...No liability will be accepted by the manufacturer if the equipment has been altered as well as in the event of improper assembly installation start up operation maintenance or repair Only original parts supplied by the manufacturer are approved as spare parts or accessories Any spare parts or accessories not supplied by the manufacturer have not been tested for operation and could be detrimental t...

Page 8: ...3 SYSTEM COMPONENTS 3 TECHNICAL DESCRIPTION NOTE Several Batteries can be connected in Parallel Or series depending upon the system voltage ATLAS X MADE IN EUROPE ATLAS X CHARGE CONTROLLER BATTERY INVERTER ...

Page 9: ...COMPONENTS 3 TECHNICAL DESCRIPTION ATLAS X MADE IN EUROPE Sr No Description Quantity 1 Turbine Blades 12 2 Bottom Flange 1 3 Mounting base 1 4 Wing Support 24 5 Mounting Shaft 1 6 Top Flange 1 1 2 3 4 5 6 PART LIST TABLE ...

Page 10: ...IAL Sheetmetal DIRECTION OF ROTATION Clockwise TEST STANDARDS EN 61000 6 1 electromagnetic compatibility im munity EN 61000 6 3 electromagnetic compatibility emissions ROTOR BLADES MATERIAL Composites HUB FLANGE Aluminum DIAMETER 525 mm 1 72 Feet WEIGHT PER ROTOR BLADES 100 g 0 22 lbs DIRECTION OF ROTATION Counter Clockwise STARTING WIND SPEED 3 m s NO OF BLADES 12 MAX RPM 650 MAX SPEED 50m s NOIS...

Page 11: ...11 4 1 1 POWER CURVE ATLAS X MADE IN EUROPE 4 PARAMETER DIMENSIONS POWER CURVE ...

Page 12: ...12 4 2 GENERAL ARRANGEMENT ATLAS X MADE IN EUROPE 4 PARAMETER DIMENSIONS NOTE DIMENSIONS ARE IN mm ft ...

Page 13: ...h efficiency and no load losses The ver sion of the controller will significantly increase the life and sustainability of all the component of the system The special features and product information are listed below Use of solid state components Manual brake function Increasing the life of the controller Microprocessor controlled charge with integrated voltage and current limiting Dump load is inc...

Page 14: ...14 5 2 WIRING DIAGRAM 5 CONTROLLER ATLAS X MADE IN EUROPE WIRING DIAGRAM ...

Page 15: ...RAGE OPERATION 5 CONTROLLER ATLAS X MADE IN EUROPE STORAGE Ambient temperature 15 to 40 C Storage location Dry frost free OPERATION Ambient temperature 25 to 40 C Place of use Max SWTS Class III acc to EN 61400 2 ...

Page 16: ...mity invalid 6 2 RESIDUAL RISKS Any residual risks which arise because of operation or maintenance are de scribed in the relevant sections of these instructions 6 3 PERSONNEL REQUIREMENTS All work on the wind turbine system must be carried out by authorized per sons Such persons must be familiar with the safety devices and regulations prior to carrying out the work Authorized persons are defined a...

Page 17: ...accordance with this manual and local and national build ing codes Failure to comply may affect and possibly void your warranty Properly complete the Warranty Registration Card Observe wire size and fuse recommendations listed in the Wiring Section of this manual WARNING Rotating blades are a serious mechanical hazard Install wind turbines so no one can come in contact with blades ...

Page 18: ...otprint minimum clearances and installation conditions are provided which needs to be taken care 7 2 1 PERMISSIBLE WIND CLASS FOOTPRINT AND MINIMUM CLEARANCES For information on local wind classes please contact the responsible au thorities or your nearest meteorological office The place of use must be free of obstacles alternatively the wind turbine must be erected with a sufficient height refer ...

Page 19: ...19 7 PRE USE PREPARATION ATLAS X MADE IN EUROPE 7 2 2 Mounting Details NOTE Use of M10 hex bolts or Anchor Fasteners recommended MOUNTING DETAILS ...

Page 20: ...sible way 7 4 ASSEMBLING THE WIND TURBINE Turbine Body Take out the shaft and flanges out of the box Double holes of the shaft will be down side single hole upside Use bottom and top flanges to be connected to the shaft Flange screwing holes for the blades should be matched when you look at them from the top Connect flange shaft parts to the body now and use screws for the bottom hole to make it t...

Page 21: ...E Turbine Wings Then use blade support to connect blades to the flange There are 12 blade supports to connect blade parts to each other from the outside of the blades Connect the wing and shaft by matching the holes SCAN TO WATCH INSTALLATION VIDEO ...

Page 22: ...22 7 PRE USE PREPARATION ATLAS X MADE IN EUROPE TURBINE BODY ASSEMBLY PROCEDURE BASE ROD BOTTOM FLANGE TOP FLANGE WING AND TURBINE BODY ASSEMBLY PROCEDURE WINGS TURBINE BODY ATLAS X ...

Page 23: ... the charge controller can be connected to the power grid using the inverter The cables from charge controller to the battery or the power grid will be DC connection Cable Lengths and cross sections should be as follows WARNING All work on electrical equipment must be carried out by a qualified electrician with the power switched off NOTE To ensue proper operation you must use an original TESUP ch...

Page 24: ...he TESUP charge controller The brake is released The fast blinking red LED on the TESUP charge controller goes out The wind turbine system supplies power NOTE For Information on operating the charge controller refer to the separate instructions 8 2 RESTART AFTER EMERGENCY Make sure the risk has been removed Switch on the wind turbine system section 8 1 ...

Page 25: ...ESUP charge controller 9 2 TEMPORARY SHUTDOWN Switch on the brake The wind turbine is short circuited via the TESUP charge controller This type of shutdown can occur during the stormy weather when the wind speed is higher than 27 m s 9 3 PROLONGED SHUTDOWN Switch on the brake The wind turbine is short circuited via the TESUP charge controller ...

Page 26: ... prior to all maintenance work X Take steps to prevent the wind turbine system from being switched on again by unauthorized persons Interval Component Activity Daily Wind turbine Check for abnormal noises Rotor blades Check that the blades turn freely Tower Inspect for damage Yearly twice at end of winter or after extreme weather events Rotor blade Inspect for cracks damage and if necessary replac...

Page 27: ...INTENANCE CLEANING BY THE USER Coat the wind turbine and the rotor blades regularly with commercially available NOTE A wax film protects the surfaces of the wind turbine and the rotor blades from the weather and increases the efficiency of the blades ...

Page 28: ...connect the electrical wiring Wind turbine system Wiring electrical components Dispose of as electronic scrap Mechanical components Segregate prior to disposal WARNING Risk of injury due to unqualified dismantling e g Persons without suitable training Stored energy Breakage during dismantling Important note on dismantling and dis posal The system must be dismantled in the proper way by a suitably ...

Page 29: ...29 12 DECLARATION ATLAS X MADE IN EUROPE CERTIFICATE OF INCORPORATION ...

Page 30: ...S FIGURES PAGE 6 SAFETY SYMBOLS PAGE 9 PARTLIST TABLE PAGE 10 PARAMETERS PAGE 11 POWER CURVE PAGE 14 WIRING DIAGRAM PAGE 16 PERSONNEL REQUIREMENT TABLE PAGE 19 MOUNTING DETAILS PAGE 23 CABLE DETAILS PAGE 26 INSPECTION TABLE PAGE 28 DISPOSAL DETAIL TABLE ...

Page 31: ...31 14 NOTES NOTES ...

Page 32: ...32 HEADQUARTERS TESUP HEADQUATERS 22 SUTTON LANE NORTH CHISWICK LONDON W4 4LD UNITED KINGDOM ...