Tesup i-1500, User Manual

Page 1: ... Keep handy at the place of use Wind turbine system i 1500 i 2000 USER MANUAL ...

Page 2: ...he manufacturer and his authorised representative 5 2 4 Warranty and liability 6 2 5 Product feedback 6 3 Technical description 6 3 1 Intended use 6 3 2 Reasonably foreseeable misuse 6 3 3 Main components 7 3 4 Main components of the wind turbine 8 4 Technical data 9 5 House Keeping 10 5 1 Permissible operating and storage conditions 10 5 1 1 Storing It 10 5 1 2 Operation 10 6 Safety information 1...

Page 3: ...down the wind turbine system 16 9 1 Emergency shut down 16 9 2 Temporary shut down 16 9 3 Prolonged shut down 16 10 Maintenance 17 10 1 Safety precautions during maintenance work 17 10 2 Inspection and maintenance schedule 17 10 3 Maintenance and cleaning by the user 17 11 Troubleshooting and diagnostics 11 1 Errors with LED 11 2 Errors without LED 12 Removal from service and disposal 12 1 Final d...

Page 4: ...red to by all persons working on or with the wind turbine system 2 2 Conventions used in this translation of the original instructions Safety information is always identified by a signal word and in some cases also by a hazard specific symbol DANGER Immediate danger Non observance of the safety instructions will result in serious or fatal injury WARNING Potentially dangerous situation Non observan...

Page 5: ...age May start without warning Environmental hazard Table 1 Warning signs Mandatory signs Read manual before operating Isolate before opening Table 2 Mandatory signs 2 2 2 Information Note Indicates general information and recommendations 2 3 Name and address of the manufacturer Name Address Internet TESUP Electronics Ltd 3 Portal Way London W3 6RT UK Email tesup tesup co uk TESUP International 4 ...

Page 6: ... foreseeable misuse All forms of use which deviate from or exceed the limits of use described above are considered to be contrary to the intended purpose The manufacturer is not liable for any damage resulting from such use No liability will be accepted by the manufacturer if the equipment has been altered as well as in the event of improper assembly installation start up operation maintenance or ...

Page 7: ...ents and their functions Wind turbine 1 Converts wind energy into electrical energy 2 Switch switch AC Emergency Stop Button optional Charge controller 3 4 Battery optional Stores electrical energy Acid Gel Recommendation Several batteries can be connected in series or series Depending on which system voltage is used optional Type i HCC 2000 Generates electrical voltage 24 48 VDC Optionally The TE...

Page 8: ...tud 37 mm for attaching the wind turbine to the tower 1 Table 6 Main components of the wind turbine and their functions 5 2 1 3 4 6 7 4 1 Nose 1 2 Rotor blade 3 3 Hub for holding the blades 1 4 Generator for producing electricity 1 5 Boom for wind direction flag 1 6 Tail vane for turning the blades into the wind 1 7 ...

Page 9: ...gnetic compatibility susceptibility Test standard Approx weight per Rotor Blades 3 pieces of plastic with glass fiber mixture rotor blade g Blade Color Black or White Direction of Rotation from the front in a clockwise direction 60 i 1500 i 2000 Weight kg 25 28 48V Max power 48V 24V 55A 25A 40A Open circuit voltage VAC 24V 0 80 48V 0 148 48V 0 143 Current 3 phase AC Start of charging Approx 3 m s ...

Page 10: ... relevant sections of these instructions All work on the wind turbine system must be carried out by authorised persons Such persons must be familiar with the safety devices and regulations prior to carrying out the work Authorised persons are defined as follows Operating mode Necessary qualifications Erection Suitably trained persons Normal operation Trained personnel Cleaning Trained personnel Ma...

Page 11: ...he wind turbine must be erected with a sufficient height refer to Fig 3 Obstacles are defined as houses hedges trees hills etc When choosing the place of use make sure adequate room is available to tilt the tower and blades if necessary H 20 H 2 H 2 H 7 Preparing to use the system 7 1 Shipping 7 1 1 As delivered condition The wind turbine system is shipped disassembled 7 1 2 Scope of supply Refer ...

Page 12: ...a sufficient load bearing capacity The size and structure of the foundation depend on the soil characteristics Recommendation Ask a qualified structural engineer for advice regarding the optimal design of the foundation Fig 5 Suitable guying system 7 2 2 Tower foundation 11 ...

Page 13: ...is sheltered from the wind The assembly process requires calm weather conditions Fig 6 Assembling the wind turbine 7 3 Unpacking the components 7 4 Assembling the wind turbine WARNING 5 1 4 2 3 6 3 For installation select sheltered place Hold propeller blade 1 with flat side to hub 2 Fasten with a M8x45 bolt nut and one Screw on further M8x45 screws and tighten by hand Attach boom rod 3 with M8x60...

Page 14: ...ler m 11 11 18 18 29 20 44 44 68 68 110 Cable cross section mm 2 5 4 6 10 16 25 Distance between generator and charge controller m 11 11 18 18 29 20 44 44 70 68 113 Cable cross section mm 2 5 4 6 10 16 25 Move rotor to Y position see Fig 7 Carefully release rotor blade Observe in which direction the rotor turns the heavier rotor blade pushes downwards Repeat the process for all three positions to ...

Page 15: ...asts 7 6 Erecting the wind turbine WARNING Pull a suitable shrink tube over each wire of the cable Twist and solder each wire of the cable to the wire from the generator Short circuit all 3 phases to activate the generator brake 1 1 When using the TESUP charge controller press the brake button Choose a mast diameter 70 mm so that the rotor blades are not pressed against the mast during a storm Att...

Page 16: ... the charge controller The wind turbine is short circuited via the TESUP charge controller The wind turbine is braked Press the Charge controller OFF button on the TESUP charge controller Operation is interrupted Press the Charge controller brake OFF button on the TESUP charge controller The wind turbine is short circuited via the TESUP charge controller The wind turbine is braked Carefully tilt t...

Page 17: ...s Is the tower still aligned vertically Inspect for damage Wind turbine Check the bolts Electrical wiring Inspect the cables for damage Table 11Inspection and maintenance schedule WARNING Danger due to damaged parts Shut down the wind turbine system immediately if the rotor blades or the electrical wiring are damaged Refer to the supplementary documents for information on maintaining supplier comp...

Page 18: ...Tower not aligned vertically Align the tower vertically Tower bends in the wind Design a more robust tower Tower foundation has too much clearance Reduce the clearance to a minimum Wind turbine system produces too little power Wind turbine or charge controller defective Contact the manufacturer or a specialist dealer Battery defective Replace the battery Battery too small Use a larger battery at l...

Page 19: ...ified electrician this voltage should be roughly identical in identical wind conditions 5 What is the battery voltage How old is the battery or batteries 6 Which loads are connected to the battery 7 Are solar panels also connected to the charge controller If so a What is the no load voltage3 VDC b What is the power Wp 3 Measured with no loads connected 18 ...

Page 20: ...e all rotors are braked Carefully tilt the tower On the ground Detach the rotor blades from the generator Detach the generator from the tower and disconnect the electrical wiring Where necessary dispose of the individual components in consultation with the responsible local authorities Wind turbine system Wiring electrical components Dispose of as electronic scrap Mechanical components Segregate p...

Page 21: ...Fig 9 Declaration of conformity 13 Declaration of conformity 20 ...

Page 22: ...8 Battery 7 10 20 21 Cable cross section 16 20 Charge controller 7 10 11 16 17 18 20 21 Foundation 14 20 Load 10 14 21 Main components Wind classes 13 8 Transformer 16 Tail vane Strain relief 17 Place of use 12 13 Rotor blade 8 9 15 16 17 19 20 22 21 ...

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