TESVOLT TS25, Installation Manual

Page 1: ...Installation Manual TS 48 V ...

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Page 3: ...Installation Manual TESVOLT TS 48 V incl connection of the TS Series to SMA products TS 25 TS 40 TS 50 www tesvolt com 1 E IA ENG TS A 11 ...

Page 4: ...ttery inverter TESVOLT Battery Monitoring BatMon Software Battery system error and warning messages Maintenance and storage Information on handling lithium batteries Disposal Contact 8 Sunny Island connection 7 1 Schematic sketch 11 2 Properly installing the addressing switch of the Active Power Unit APU Connections Active Power Unit APU to SMA Sunny Island 9 11 7 5 E Stop Contact 14 15 9 10 17 19...

Page 5: ...NYPORTAL are registered trademarks of SMA Solar Technology AG in many countries 1 About this document WARNING ThisdocumentappliestoTESVOLTstoragesystems Itprovidesqualifiedindividualswithsupportduringtheinstallation process ItdoesnotreplacethecompleteinstructionsprovidedbythemanufacturerSMA whichmuststillbeobserved TheTESVOLTstoragesystemmayonlybeusedasintended Type SMA Solar Technology AG Sunny Is...

Page 6: ...batteries Knowledgeof andadherencetothisdocumentandtheassociatedproductdocumentation includingallsafetyinstructions ParticipationinTESVOLTcertificationtrainingsTS48Volt 2 2 Safety information WARNING Lethalelectricshockfromdamagedcomponentsorpoleshort circuits Bridgingthebatterypolescausesashort circuitresultinginalargeflowofelectricalcurrent Thisshort circuitmustbe avoidedatallcosts Useinsulatedtoo...

Page 7: ...ription Battery 13 mm attachment for the battery poles and APU connections Torque wrench For fixing the battery modules and APU in the battery cabinet Cross head screwdriver Optional For removing the cover of the battery rack 8 mm hex key Optional For moving the cable entry on the cover of the battery rack TX 25 Torx screwdriver Optional For removing the side panels of the battery rack TX 30 Torx s...

Page 8: ...as anovenorafireplace In areas prone to flooding the battery cabinet must always be installed in an elevated location where it cannot be reached by flooding Thestoragesystemshouldbeinstalledinafire proofroomthatisfreeoffireloadsandissealedwithaclassF30firedoor 5 Installation location TheindividualcomponentsoftheTSseriescanweighupto120kgandthereforeshouldnotbetransportedbyasingleperson Itis recommendedth...

Page 9: ...et OFF GRID or ON GRID 7 www tesvolt com IEC 61000 6 1 2 3 4 47 6 to 58 1V 10 year capacity guarantee 5 year system guarantee TESVOLT offers free return of batteries from Germany 3 watt complete system TS E IA ENG TS A 11 ...

Page 10: ...he battery rack The scope of delivery should be checked against the delivery note and the requirements under point 4 Transport at end customersite andpoint5 Installationlocation mustbeobserved 7 1 Schematic sketch 7 Battery storage TS 8 www tesvolt com Installation Manual E z B TS 40 Rack E IA ENG TS A 11 ...

Page 11: ...ncluding fixing material for connection on the provided grounding studs Active Power Unit APU incl Cable connection set to the APU to 1st Battery module Installation Manual 48 V Cable connection set included 2x Copper bars 1x Patch cabel 2x Rack Balancing Plug TS 25 TS 40 or TS 50 Rack G Optional Cable connection set for connecting the battery to the Sunny Island 9 www tesvolt com Installation Manu...

Page 12: ...uster LAN When connecting to an existing network with DHCP the battery can be monitored using BatMon The master slave communication occurs over the LAN connection Address Rotary switch for adjusting the battery s master slave connections Further information can be found under point 11 2 BAT COM Communication link to the battery module Connect the BAT COM of the APU to the BAT COM IN of the first ba...

Page 13: ... the upper slide rail and use screws to fix it in place at the four fastening points The two pin plug for the e stop connection to the APU must be pluggedinupondelivery Untilthisispluggedin theAPUremainsinactive Further information on the e stop can be found under 7 5 of this Installation Manual WARNING Installation and servicing may only be performed by qualified personnel Only authorised TESVOLT p...

Page 14: ...ered passage for the copper rails to be mounted Connect the DC copper rails always bearing in mind that in the 48 V variation the positive pole must touch the positive pole and the negative pole must touch the negative pole Tighten the 13 mm screws using 12 nm of torque Description Note 12 www tesvolt com Remove the side covers of the ABO from the battery module as follows 1 loosen the clamp 2 pul...

Page 15: ...s unless these were already plugged in upon delivery The plug with an internal bridge from 1 to 4 is plugged into Rack Balancing In The plug with an internal bridge from 1 to 2 is plugged into Rack BalancingOut Connect the DC cable from the Sunny Island to the APU CHARGER If you do not use pre assembled cables from TESVOLT it is important that an earth leakage and short circuit protected cable suc...

Page 16: ...agesystem Upondelivery abridgewillbefoundin thistwo pinplug Inordertoimplementanexternalemergencyoffswitch thisbridgemustberemovedandtheemergencyoff switchconnected Unlessthiscontactisclosed thebatterywillremaininactive 7 5 E Stop Contact Circuit diagram E Stop with E Stop Bridge Delivery status TERM OFF ON CAN OUT CAN IN CAN SMA LAN BAT COM 14 www tesvolt com E IA ENG TS A 11 ...

Page 17: ...dure Compatible battery inverters charge automatically based on the parameters stored for the battery and charging infrastructure Helpful installation and planning information can be found on the homepage of the manufacturer SMA Anschluss Sunny Island B C E F E IA ENG TS A 11 ...

Page 18: ... Conductor cross section 6 mm 16 mm Battery connection Conductor cross section 50 mm 120 mm Cable diameter 14 mm 25 mm Tightening torque 12 Nm cabel DC cabel DC B C E Speedwire network cable Connection ComETH F Data cable to Lithium Ion battery ComSync In connection Connection for the Lithium Ion Battery Management System The communication bus must be connected to the Lithium Ion battery and the t...

Page 19: ... recognized battery modules will be displayed on the screen If this is correct confirm by tapping twice Otherwise check the BAT COM cabling Once the number of battery modules has been confirmed the light on the switch will begin to flash The battery is now in pre charge mode PRECHG Once pre charging has completed the light on the switch will remain on On the battery display the status will be indicat...

Page 20: ...attery Modules 3 Battery Modules 4 Battery Modules 5 Battery Modules 6 Battery Modules 7 Battery Modules 8 Battery Modules 9 Battery Modules 10 Battery Modules 11 Battery Modules 12 Battery Modules 13 Battery Modules 14 Battery Modules 15 Battery Modules 16 Battery Modules 94 Ah 188 Ah 282 Ah 376 Ah 470 Ah 564 Ah 658 Ah 752 Ah 846 Ah 940 Ah 1034 Ah 1128 Ah 1222 Ah 1316 Ah 1410 Ah 1504 Ah E IA ENG ...

Page 21: ...tch offbuttonontheSunnyIslanduntilan audiosignaltoneisemitted 3 Switchoffthebattery pressthegreen illuminatedpushbuttonswitchonthedoorof thebatterycabinet thegreenLEDmustgo out WARNING Risk of electric shock due to the auto scheduled discharge of the energy storage system Please wait 15 minutes after switching off the storage system 19 www tesvolt com E IA ENG TS A 11 ...

Page 22: ...ting battery system the existing system must also be brought to a state of charge of 20 Only then the new battery modulescanbeinstalledintheexistingsystemandputintooperation Whenthesystemisrestarted theAPUwillcalluponthe display the number of modules now recognized If this is correct confirm by tapping the display twice The battery s new capacitymustalsobeupdatedintheSunnyIslands Todothis runtheSun...

Page 23: ...Capacity expansion 1 Master 2 Slaves IMPORTANT Up to 4 battery cabinets per cluster can be interconnected in the master slave mode in parallel 21 www tesvolt com E IA ENG TS A 11 ...

Page 24: ...e 3 from M2 Master Slave 1 from Master 3 Slave 2 from M3 Slave 3 from M3 Master Slave 1 from Master 4 Slave 2 from M4 Slave 3 from M4 0 2 2 2 0 2 2 2 0 2 2 2 0 2 2 2 0 0 1 2 1 0 1 2 2 0 1 2 3 0 1 2 BAT COM TERM OFF ON CAN OUT CAN IN CAN SMA LAN Cluster 1 IP ADRESSE XXX XXX XXX 100 Cluster 2 IP ADRESSE XXX XXX XXX 101 Cluster 3 IP ADRESSE XXX XXX XXX 102 Cluster 4 IP ADRESSE XXX XXX XXX 103 IP Adre...

Page 25: ...y fuse unit Bat Fuse must be connected between the Sunny Islands and the battery This ensures that electricity is distributed to the Sunny Islands via fuse elements In a cluster comprising threeSunnyIslands oneSunnyIslandwillserveastheMaster whichwillcontroltheothertwoSunnyIslandsasSlave1andSlave2 Max 3 3 kW 1 x SI 4 4M Max 4 6 kW 1 x SI 6 0H Charge Discharge power per Cluster Max 4 6 kW 1 x SI 8 ...

Page 26: ...th 2 different clusters Cluster 1 3 x Sunny Island 6 0H 13 8 kW with TS 40 Battery up to 38 4 kWh Cluster 2 3 x Sunny Island 8 0H 18 0 kW with 4 x TS 40 Battery up to 153 6 kWh 24 www tesvolt com E IA ENG TS A 11 ...

Page 27: ...AN port on the APU must be connected to the DHCP network Once installation is complete run the BatMon exe file The Communication Port button can be found in the bottom section of the BatMon interface under the menu item System Ethernet communication must be configured here and thenumberoftheAPUmustbeenteredsubsequentlyunder SelectAPU TheAPUnumbercanbefoundonastickeraffixedto theundersideoftheAPU IfEt...

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Page 29: ...battery has been charged 100 refers to a fully charged battery SoCs above 100 may occur since the batteries have higher capacities upon delivery The APU Unit can use the measured parameterstodeterminethestateofchargeofasinglecell orcellstack andstop thechargingprocessifnecessary Thispreventsovercharging Thesoftware also has the same functions for monitoring the discharge process in order to preven...

Page 30: ...W940 Battery Low Temperature Lower temperature limit of a cell has been reached Switch off the battery and increase the ambient temperature to min 5 C F923 W939 Battery HighTemperature Upper temperature limit of a cell has been reached Switchoffthebatteryandallowittocooldowntoatleast25 C Checkthescrewedconnectionatthepole oftheaffectedcell Iftemperaturesof195 Caredisplayedthisindicatesadefectinthe...

Page 31: ...CleantheSunnyIslandventilatorandremovedustfromitscasingandothercomponents ChecktheSunnyIslandconnections AC1 AC2 DCcables 15 Informationonhandlinglithiumbatteries WARNING Carry out Decommissioning steps on page 18 point 10 before any maintenance work INFORMATION Please consult SMA Sunny Island operating instructions for cleaning and maintenance of the SMA Donotopen dismantle drillthroughordropbatt...

Page 32: ...posal Ensure that the battery is not subjected to moisture or direct sunlight OrganisequickremovalbyyourinstallerorTESVOLT Donotdisposeinhouseholdwaste 17 Contact We are happy to support you in all questions related to warning signs or error messages Please contact us and have the following informationready SerialnumberoftheTESVOLTproduct Theerrororwarningmessagesshowninthedisplay Contact data TES...

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Page 34: ... GmbH Am Heideberg 31 06886 Lutherstadt Wittenberg Deutschland Germany FREECALL 0800 TESVOLT FON 49 0 3491 8797 200 service tesvolt com www tesvolt com WE HAVE A THEN FOR ANY WHEN Your certified TESVOLT partner ...