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SLUU085 – November 2001

8

UCC3580EVM

5

Application Drawings and Parts List

5.1

Active Clamp Configuration

UDG–00014

R7

3.92k

R6

5.62k

C14

1

µ

F

50V

1

2

3

4

5

6

7

8

16

15

14

13

12

11

10

9

IC1

UCC3580–

4

DELAY

LINE

VDD

OUT1

PGND

OUT2

CLK

GND

SHDN

SS

REF

EAIN

EAOUT

OSC1

OSC2

RAMP

C9

680pF

C8

470pF

R8

33.2k

R14

33.2k

R13

1.62k

TP12

EAOUT

C17

0.047

µ

F

R17

130k

R10

20.0k

C12

0.01

µ

F

R1

1 51

1k

R16

3.32k

D1

1

1N5819

C18

2200pF

R21  1k

R3

240k

1W

C10

330pF

500V

D7

1N5819

D6

1N5819

C15

0.1

µ

F

R4  47k

2W

W1

Q3

2N3904

R19

15

D9

1N5819

Q1

2N3906

R18

4.7k

R12

10k

QM

IRF740

HS1

R24

0.10

3W

M.E.

TP15

CSENSE

6

5

4

TP14

DRAIN

L3  16

µ

H

2                 4

D16

MUR460

TP9

PRI GND

C19

100

µ

F

D14

1N4744

R22  20

C24

0.1

µ

F

D15

MUR120

3

4

3 TURNS

1

2

C21

0.1

µ

F

400V

R23

10k

R15

4.7k

Q2

2N3904

Q4

2N3906

D10  1N4148

TP1

1

OUT2

T1

D5

1N4148

C6

0.1

µ

F

R5   30

C1

1  0.1

µ

F

TP10

OUT1

TP16

SOURCE

TP18

DRAIN

C25

0.068

µ

F

400V

TP17

BULK

24

TURNS

158

µ

H

TP20

BULK

C7

1000

µ

F

TP19

TPI GND

+

R1

68k

1W

D2

1N5406

D1

1N5406

D4

1N5406

D3

1N5406

C2

4700pF

250V

C1

4700pF

250V

J1

1

CHASSIS

1

4

5

8

C4 0.1

µ

F

250V

C5 0.1

µ

F

250V

L1

18

µ

H

R2

470k

C3 0.1

µ

F

250V

F1

3A

J1

3

LINE

J1

2

NEUTRAL

13

14

3 TURNS

2

C34

180

µ

F

C33

180

µ

F

C32

180

µ

F

C31

180

µ

F

++++

R31

NOT

USED

HS3

D17

MBRF2545CT

C30

NOT

USED

TP8

ANODE

TP6

CA

THODE

TP7

SNUB

TP12

+12V

TP1

GND2

TP4

TP5

R32

20

C29

470pF

R29

3.01k

R27

60.4k

C28

4.7nF

R30

54.9k

C26

220pF

IC3

TL431

R28

14.3k

1

3

2

C27

1.0nF  250V

AC

TP3

J2

2

RETURN

J2

1

+12V

IC2

CNY17

2

1

2

AC INPUT

1

15V

60Hz

CAUTION:

LINE VOL

T

AGE

3

1

PRIMAR

Y

SECONDAR

Y

T2

L2

2mH

QA

IRF740

HS2

D13 1N4148

TP13

PRI GND

R26

3.01k

TH1

HIGH

TEMPERA

TURE

 –

SEE EVM W

ARNINGS

AND RESTRICTIONS

HIGH

TEMPERA

TURE

 –

SEE EVM W

ARNINGS

AND RESTRICTIONS

HIGH

TEMPERA

TURE

 –

SEE EVM W

ARNINGS

AND RESTRICTIONS

Note: High-temperature component. See EVM Warnings and Restrictions at the front of this document.

Figure 2. Flyback Converter Populated for Active Clamp Operation

Summary of Contents for UCC3580EVM

Page 1: ...User Guide 1 UCC3580EVM Flyback Converters Active Clamp vs Hard Switched Evaluation Board and List of Materials User s Guide ...

Page 2: ...e handling or use of the goods Please be aware that the products received may not be regulatory compliant or agency certified FCC UL CE etc Due to the open construction of the product it is the user s responsibility to take any and all appropriate precautions with regard to electrostatic discharge EXCEPT TO THE EXTENT OF THE INDEMNITY SET FORTH ABOVE NEITHER PARTY SHALL BE LIABLE TO THE OTHER FOR ...

Page 3: ...put If there is uncertainty as to the load specification please contact a TI field representative During normal operation some circuit components may have case temperatures greater than 60 C The EVM is designed to operate properly with certain components above 125 C as long as the input and output ranges are maintained These components include but are not limited to linear regulators switching tra...

Page 4: ...ion 11 6 Traces and Silkscreen 13 6 1 Traces 13 6 2 Silkscreen 14 7 Reference 14 Figures 1 Recommended Test Setup for the UCC3580 Flyback Evaluation Board 7 2 Flyback Converter Populated for Active Clamp Operation 8 3 Flyback Converter Populated for Hard Switched Operation 11 4 UCC3580EVM Layout Top Traces 13 5 UCC3580EVM Layout Bottom Traces 13 6 UCC3580EVM Silk Screen only top layer has a silk s...

Page 5: ...down and soft restart D Low supply current 160 µA startup 2 5 mA operation 3 Description 3 1 Operating Guidelines WARNING DANGER HIGH VOLTAGE This evaluation board is intended for professional use only It has exposed high voltages Do not operate this board without proper isolation and high voltage high current safety practices Refer to the recommended test setup as shown in Figure 1 and the test p...

Page 6: ... hard switched configuration and it is thus over sized for active clamp operation The thermal resistance of HS1 is 6 5 C W which is required for hard switched operation In contrast heat sink HS1 only needs a thermal resistance of 10 C W for active clamp operation which was verified in the laboratory Thus transistor QM operates more efficiently and it requires a smaller heat sink in the active clam...

Page 7: ...ints Test Point Signal Name Voltage Range GND REF Measurement TP1 GND2 SEC Secondary ground TP2 12 V 12 V SEC 12 V observe relative to TP1 TP3 TP4 TP5 12 V 0 1 VAC SEC Injection and observation points for control loop Refer to 1 TP6 TP7 TP8 12 V 50 V 50 V SEC Differentially observe V D17 between TP6 and TP8 Differentially observe snubber power between TP6 and TP7 TP9 PRI GND PRI Primary ground for...

Page 8: ...6 SOURCE TP18 DRAIN C25 0 068µF 400V TP17 BULK 24 TURNS 158µH TP20 BULK C7 1000µF TP19 TPI GND R1 68k 1W D2 1N5406 D1 1N5406 D4 1N5406 D3 1N5406 C2 4700pF 250V C1 4700pF 250V J1 1 CHASSIS 1 4 5 8 C4 0 1µF 250V C5 0 1µF 250V L1 18µH R2 470k C3 0 1µF 250V F1 3A J1 3 LINE J1 2 NEUTRAL 13 14 3 TURNS 2 C34 180µF C33 180µF C32 180µF C31 180µF R31 NOT USED HS3 D17 MBRF2545CT C30 NOT USED TP8 ANODE TP6 CA...

Page 9: ... pF 250 Vac Panasonic 10 mm ECK DNA102MB C28 1 Ceramic 4 7 nF 50 V Panasonic 2 5 mm ECU S1H472KBA C29 1 Ceramic 470 pF 50 V Panasonic 7 5 mm ECU S1H471JCA C31 C34 4 Os Con 180 µF 20 V Sanyo 5 mm 20SP180M D1 D4 4 General Purpose 3 A 600 V DO 201AD 1N5406 D5 D10 D13 3 Switching 75 mA 75 V DO 35 1N4148 Diode D6 D7 D9 D11 4 Schottky 1 A 40 V DO 41 1N5819 Diode D14 1 Zener 15 V 1 W DO 41 1N4744A D15 1 ...

Page 10: ... 1 10 16 mm R10 1 1 4 W 20 0 kΩ 1 10 16 mm R11 1 1 4 W 511 kΩ 1 10 16 mm R12 R23 2 1 4 W 10 kΩ 5 10 16 mm R13 1 1 4 W 1 62 kΩ 1 10 16 mm Resistor R14 1 1 4 W 33 2 kΩ 1 10 16 mm Resistor R15 1 1 4 W 4 7 kΩ 5 10 16 mm R16 1 1 4 W 3 32 kΩ 1 10 16 mm R17 1 1 4 W 130 kΩ 1 10 16 mm R18 1 1 4 W 4 7 kΩ 5 10 16 mm R19 1 1 4 W 15 Ω 5 10 16 mm R21 1 1 4 W 1 kΩ 1 10 16 mm R22 R32 2 1 4 W 20 Ω 5 10 16 mm R24 1...

Page 11: ...RAIN C25 0 068µF 400V TP17 BULK 24 TURNS 158µH TP20 BULK C7 1000µF TP19 TPI GND R1 68k 1W D2 1N5406 D1 1N5406 D4 1N5406 D3 1N5406 C2 4700pF 250V C1 4700pF 250V J1 1 CHASSIS C4 0 1µF 250V C5 0 1µF 250V L1 18µH R2 470k C3 0 1µF 250V F1 3A J1 3 LINE J1 2 NEUTRAL 13 14 3 TURNS 2 C34 180µF C33 180µF C32 180µF C31 180µF R31 4 7 3W HS3 D17 MBRF2545CT C30 10nF 100V TP8 ANODE TP6 CATHODE TP7 SNUB TP12 12V ...

Page 12: ...d with HS2 IR TO 220AB IRF740 Transistor Q2 1 NPN 40 V 200 mA TO 226AA 2N3904 Transistor Q4 1 PNP 40 V 200 mA TO 226AA 2N3906 R5 1 30 Ω 1 4 w 5 10 16 mm Resistor R15 1 1 4 W 4 7 kΩ 5 10 16 mm Resistor R23 1 1 4 W 10 kΩ 5 10 16 mm Gate T1 1 xfmr 8 pins Coiltronics 2 5X8 mm CTX08 14086 X1 Table 4 Conversion From Active Clamp to Hard Switched Configuration Add List Ref Des Qty Description MFG Size Pa...

Page 13: ...November 2001 13 UCC3580EVM 6 Traces and silkscreen Figures 4 5 and 6 show the traces and silkscreen for the UCC3580EVM 6 1 Traces Figure 4 UCC3580EVM Layout Top Traces Figure 5 UCC3580EVM Layout Bottom Traces ...

Page 14: ...UCC3580EVM Silk Screen only top layer has a silk screen 7 Reference 1 R B Ridley Switching power supply design information design tips frequency response analyzers and educational material for power supplies See web site located at http www ridleyengineering com ...

Page 15: ...nt that any license either express or implied is granted under any TI patent right copyright mask work right or other TI intellectual property right relating to any combination machine or process in which TI products or services are used Information published by TI regarding third party products or services does not constitute a license from TI to use such products or services or a warranty or end...

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