Textron Specialized Vehicles Cushman HAULER 800X ELiTE 2019, Owner'S Manual

Page 1: ...OWNER S GUIDE 678059 C RIVISED JANUARY 2019 ISSUED JULY 2018 HAULER 800X ELiTE...

Page 2: ...icle TEXTRON SPECIALIZED VEHICLES TSV Augusta prohibits and disclaims responsibility for any such modifications or any other alteration which would adversely affect the safety of the vehicle CALIFORNI...

Page 3: ...Specialized Vehicles Inc 1451 Marvin Griffin Road Augusta Georgia USA 30906 3852 North America Technical Assistance Warranty PHONE 1 800 774 3946 FAX 1 800 448 8124 Service Parts PHONE 1 800 438 3946...

Page 4: ...department These are original instructions as defined by 2006 42 EC Textron Specialized Vehicles Inc maintains the right to change the design of the vehicle without responsibility to make the changes...

Page 5: ...P N 74099G01 6 Load Bed P N 74821G08 6 Pinch Warning P N 651671 6 Run Tow Switch Operation P N 679115 7 MAXIMUM CARGO LOAD MAXIMUM WEIGHT CAPACITY 7 TIRE PRESSURE 7 OPERATOR SAFETY 7 Unauthorized Oper...

Page 6: ...OTTOM 15 GLOVE BOX STORAGE COMPARTMENTS 15 TRUCK BED 16 CANOPY TOP AND WINDSHIELD 16 OPERATION SAFETY 17 BEFORE INITIAL USE 17 PRE RIDE INSPECTION 17 ENVIRONMENTAL AWARENESS 17 BATTERY CHARGER 18 PERF...

Page 7: ...ICANTS AND FLUIDS 29 REPLACEMENT OF MAINTENANCE ITEMS 29 LIFTING THE VEHICLE 30 Lifting Front 30 Lifting Rear 30 Lowering Vehicle 30 VEHICLE CLEANING AND CARE 31 Washing the Vehicle 31 Polishing the V...

Page 8: ...TENTS BATTERY PROLONGED STORAGE 37 Storage Preparation 37 BATTERY FAULT DIAGNOSIS 37 TRANSPORTING THE VEHICLE 38 Towing the Vehicle 38 Hauling the Vehicle 38 SPECIFICATIONS VEHICLE SPECIFICATIONS 39 M...

Page 9: ...n most areas and increases the risk of an accident involving other vehicles and people This vehicle does not meet FMVSS Federal Motor Vehicle Safety Standards for public street road or highway use Che...

Page 10: ...turn the vehicle key to the ON position drive the vehicle tow the vehicle charge the vehicle operate accessories turn the lights on if equipped Returning Vehicle to Service At the end of the storage...

Page 11: ...Lift seat to access PIN plate Located on the frame cross member below the floorboard Record the vehicle identification numbers in the spaces provided below These identification numbers are required w...

Page 12: ...4 INTRODUCTION...

Page 13: ...ributor Dealer or customer changes that change a TSV product into a Low Speed Vehicle LSV This vehicle meets the current applicable standard for safety and performance requirements SAFETY LABELS Safet...

Page 14: ...n of the vehicle ALWAYS engage the parking brake and remove the key before leaving the vehicle In an electric vehicle put the direction selector in OFF or Neutral in a gasoline vehicle put the selecto...

Page 15: ...owner s manual Read this entire manual and all product labels carefully Follow the safety information and operating procedures described Operate your vehicle responsibly to prevent dangerous conditio...

Page 16: ...ecrease speed when driving on wet or slippery surfaces Bring the vehicle to a complete stop before you move the direction selector Do not exceed the cargo or vehicle weight capacities Do not exceed th...

Page 17: ...re operating in reverse After making sure it is clear and safe to operate in reverse accelerate slowly Avoid making sharp turns in reverse Refer to Driving in Reverse on page 22 for operational inform...

Page 18: ...ased on the battery temperature The charger will operate at the rates shown in the table below The BMS will adjust the charge rate based on the temperature of the batteries Use only the OEM approved L...

Page 19: ...manual and all product labels carefully Follow the procedures and comply with the safety informa tion in this manual while performing vehicle service or maintenance Use the tools shown in the tool li...

Page 20: ...12 SAFETY...

Page 21: ...LED headlight switch is a three position switch Three position upper high beam middle low beam lower off ELECTRIC BED LIFT SWITCH If Equipped If the vehicle is equipped with an electric bed lift the s...

Page 22: ...under the driver s seat and indicates the vehicle s total hours of operation STEERING WHEEL The steering wheel allows the driver to control the direction of travel TURN SIGNAL HORN If Equipped The tu...

Page 23: ...make sure the vehicle is not driven with the parking brake engaged Pressing the accelerator pedal is not the rec ommended method to release the parking brake ACCELERATOR PEDAL The accelerator pedal is...

Page 24: ...0 lbs 45 kg Canopy Top and Windshield The canopy top does not provide protection from rollover or falling objects The windshield does not provide protection from tree branches or moving objects To pre...

Page 25: ...n incident that could result in vehicle damage personal injury or death There is a risk of fire when the vehicle is operated near combustible material Always be respectful of the environment Respect a...

Page 26: ...uipped with a regenerative motor control system Example If all of the following events occur the vehicle is being driven down a slope the vehicle attempts to exceed the specified top speed with the ac...

Page 27: ...the motor has started All vehicles have an interlock system that disables the controller and prevents operation of the vehicle while the char ger is connected Remove the charger plug from the receptac...

Page 28: ...ctice slowing and stopping using the brake to become familiar with the controls Coasting Do not allow the vehicle to coast at above recommended speeds Control vehicle speed with the brake The vehicle...

Page 29: ...by turning the steering wheel in the direction of the skid Never apply the brakes during a skid DRIVING UPHILL When driving up a hill follow these guidelines Drive straight up the hill Avoid excessiv...

Page 30: ...downhill 1 Do not press the accelerator 2 Apply the brakes gradually until the vehicle fully stops 3 Verify that the area behind you is clear 4 Put the direction selector in R reverse 5 Use steady br...

Page 31: ...ossible to center in the truck bed make sure the load is secured as tightly as possible and oper ate the vehicle with extra caution Reduce speed and allow greater distances for braking when hauling ca...

Page 32: ...t drive the vehicle with the truck bed lifted or with the tailgate unsupported DUMPING THE TRUCK BED Manual Bed Release Lever The truck bed can be tilted by lifting up the release lever on either side...

Page 33: ...dling characteristics possible rollover or vehicle damage When towing a load follow these guidelines Do not tow more than the recommended towing weight for the vehicle See the following table and the...

Page 34: ...26 OPERATION Always secure the cargo...

Page 35: ...he battery Maintain constant awareness that some components are heavy spring loaded corro sive explosive can cause high amperage or get extremely hot After you make repairs or do maintenance test the...

Page 36: ...Check operation Fluid leakages Pre ride Inspect entire vehicle for leaks S Brake shoes 10 Monthly Inspect Replace as needed Charger receptacle 20 Monthly Clean connections Parking brake 20 Monthly Con...

Page 37: ...ants Fluids Notes Rear axle oil 25 oz 0 7 L Mobil 424 Part Number 603967 Rear axle oil 2 0 oz 59 mL Friction Modifier E Z GO Part Number 611242 Grease fittings Universal joint grease or equivalent Do...

Page 38: ...nd Lifting Front 1 Chock the rear wheels to keep the vehicle from rolling back ward 2 Put a jack under the center of the front axle 3 Raise the vehicle with the jack 4 Install a jack stand under the f...

Page 39: ...finishes only Do not apply wax or polish to matte finish surfaces Use clean or new cloths and pads for polishing Old or reused cloths and pads can contain dirt particles that will scratch the finish T...

Page 40: ...e the tire See Tire Pressure on page 32 Tire Replacement Tire replacement requires a tire mounting machine and must be done by a qualified tire center or your TSV dealer WHEELS Worn improperly inflate...

Page 41: ...ight Bulb Replacement Light components can get hot if they have been in operation Allow the lights to cool before servicing to prevent burns to the skin NOTICE Do not touch a halogen bulb with bare fi...

Page 42: ...Repair Manual for the fluid replacement procedure Change the axle oil at the intervals indicated in the SCHEDULED MAINTENANCE CHART on page 28 Checking the Lubricant Level Clean the area around the ch...

Page 43: ...t to establish a base to test with The test is conducted by engaging the park brake instead of the brake pedal to eliminate different pedal pressures to include affects of linkage mis adjustment and p...

Page 44: ...e sure that the key switch is in the OFF position and the run tow switch is in the TOW STORAGE position before you start to work on the vehicle Do not attempt to operate the vehicle or charge the batt...

Page 45: ...iod In cold climates fully charge the battery module Make sure that the charging operation is complete and there are no faults displayed on the charger The green light on the charger should be on indi...

Page 46: ...imum speed with canopy top installed is 50 mph 80 kph If the vehicle is being hauled on a trailer or truck at highway speeds the canopy top must be removed If the vehicle is being hauled on a trailer...

Page 47: ...d polyethylene Lifts for access to powertrain Removable hinged multi position tail gate with cam over latch mechanism Item Specification Overall Length 103 5 in 263 cm Overall Width 48 5 in 123 cm Ove...

Page 48: ...rvice Brake Rear wheel mechanical self adjusting drum Parking Brake Self compensating single point engagement Front and Rear Tires K500 20 X 8 10 6 Ply Rated Frame Welded steel DuraShieldTM powder coa...

Page 49: ...MAINTENANCE LOG 41 MAINTENANCE LOG Record periodic maintenance in the following maintenance log DATE MILES KM AND HOURS TECHNICIAN SERVICE PERFORMED COMMENTS...

Page 50: ...42 MAINTENANCE LOG DATE MILES KM AND HOURS TECHNICIAN SERVICE PERFORMED COMMENTS...

Page 51: ...MAINTENANCE LOG 43 DATE MILES KM AND HOURS TECHNICIAN SERVICE PERFORMED COMMENTS...

Page 52: ...44 MAINTENANCE LOG DATE MILES KM AND HOURS TECHNICIAN SERVICE PERFORMED COMMENTS...

Page 53: ...MAINTENANCE LOG 45 DATE MILES KM AND HOURS TECHNICIAN SERVICE PERFORMED COMMENTS...

Page 54: ...46 MAINTENANCE LOG DATE MILES KM AND HOURS TECHNICIAN SERVICE PERFORMED COMMENTS...

Page 55: ...APPENDIX A A 1 APPENDIX A BATTERY CHARGER USER S GUIDE...

Page 56: ...t appareil n est pas destin un usage par des personnes dont les enfants avec des facult s motrices sensorielles ou mentales r duites ou ayant une exp rience et des connaissances insuffisantes moins qu...

Page 57: ...ut has been reduced due to high internal charger temperature Ammeter Troubleshooting Instructions If a fault occurs count the number of red flashes between pauses and refer to the table below LED Indi...

Page 58: ...A 4 APPENDIX A...

Page 59: ...APPENDIX B A APPENDIX B DECLARATION OF CONFORMITY...

Page 60: ...B APPENDIX B...

Page 61: ...APPENDIX B C...

Page 62: ...D APPENDIX B...

Page 63: ...APPENDIX B E...

Page 64: ...F APPENDIX B...

Page 65: ...correct position before you press the accelera tor pedal Decrease speed before and during turns Bring the vehicle to a complete stop before you move the direction selector See GENERAL SPECIFICATIONS...

Page 66: ...re Hotline 1 800 774 3946 For Cushman Genuine Parts and Accessories 1 800 438 3946 www cushman com Service Parts Manuals and Repair Manuals are available from the manufacturer Copyrighted Material Thi...