Textron Specialized Vehicles Cushman Shuttle 4 ELiTE 2020, Owner'S Manual

Page 1: ...OWNER S MANUAL Shuttle 4 ELiTE 10006653 B ISSUED MARCH 2020 REVISED OCTOBER 2020...

Page 2: ...anufacturer TEXTRON SPECIALIZED VEHICLES TSV Augusta prohibits and disclaims responsibility for any such modifications or any other alteration which would adversely affect the safety of the vehicle Op...

Page 3: ...OWNER S MANUAL 48V ELECTRIC VEHICLE Shuttle 4 Starting MODEL YEAR 2020 MANUFACTURER INFORMATION Textron Specialized Vehicles Inc 1451 Marvin Griffin Road Augusta Georgia USA 30906 3852 www cushman co...

Page 4: ...essories department These are original instructions as defined by 2006 42 EC The manufacturer maintains the right to change the design of the vehicle without responsibility to make the changes on unit...

Page 5: ...ry Warning P N 655748 12 Bed Warning P N 74095 12 Anti Rollback Warning P N 74443G01 12 Truck Bed Warning Label P N 74821G08 13 SAFETY MAXIMUM CARGO LOAD MAXIMUM WEIGHT CAPACITY 15 TIRE PRESSURE 15 OP...

Page 6: ...25 BEFORE INITIAL USE 25 PRE RIDE INSPECTION 25 ENVIRONMENTAL AWARENESS 25 BATTERY CHARGER 26 PERFORMANCE FEATURES 26 Speed Control 26 Pedal Up Braking 26 Walk Away Feature 26 Anti Roll Back Feature 2...

Page 7: ...39 Washing the Vehicle 39 Polishing the Vehicle 39 TIRES 39 Tire Pressure 40 Tire Repair 40 Tire Replacement 40 WHEELS 40 Wheel Removal 40 Wheel Installation 41 LIGHTS 41 LED Headlight Assembly Replac...

Page 8: ...6 TABLE OF CONTENTS...

Page 9: ...e indicated MANUFACTURER S INTENDED USE This vehicle is designed and manufactured for off road use only Use on public streets roads or highways is illegal in most areas and increases the risk of an ac...

Page 10: ...il the SOC is below 50 During Storage Check the state of charge every 30 days If the SOC is below 30 charge the battery module until the state of charge reaches 50 Extreme Low Temperature Storage If t...

Page 11: ...rts from the dealer Vehicle Model Number _________________________________________________________________ Frame PIN __________________________________________________________________________ REPAIR A...

Page 12: ...10 INTRODUCTION...

Page 13: ...ested areas on wet or loose terrain and when backing up Avoid sudden stops Drive slowly when turning Drive straight up and down slopes Do not coast use brake when going down a slope Never leave childr...

Page 14: ...sh FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SEVERE PERSONAL INJURY RECYCLE R E T U R N L i Io n Service removal or installation of battery pack must be performed by authorized personnel only...

Page 15: ...SAFETY 13 Truck Bed Warning Label P N 74821G08 MAX 14o 25 MAX 325 lb 147 kg MAX 5 in 12 cm P P MAX 100 lb 45 kg 74821G08...

Page 16: ...14 SAFETY...

Page 17: ...te your vehicle responsibly to prevent dangerous conditions for the operator passengers and other people in the area of operation Operate the vehicle responsibly and keep the vehicle in safe condition...

Page 18: ...s manual for operating proce dures and additional safety information Unauthorized Operation This vehicle is for adult use only Any person below the age of 16 is not permitted to operate the vehi cle...

Page 19: ...ain visibility operating conditions and your skill and experience level Use the brake to control speed and maintain control of the vehicle Driving on Pavement Driving the vehicle on paved surfaces can...

Page 20: ...adapter or power strip Do not connect anything else to the same receptacle Connect the charger to the vehicle receptacle When the battery pack is finished charging disconnect the charger cord from th...

Page 21: ...g parts Do not touch hot objects The drive wheels must be lifted and supported on jack stands before performing any service to the power train while the motor is in operation Use wheel chocks and supp...

Page 22: ...20 SAFETY...

Page 23: ...s with F indicating a full charge on the battery pack and E indicat ing low charge The yellow light indicates the batteries must be charged immediately CUP HOLDER The vehicle has a center cup holder t...

Page 24: ...e posi tion change Make sure that all passengers are seated and holding onto the hip restraint SEAT BOTTOM The bench seat is designed for two occupants Lift up on either hip restraint to pivot the sea...

Page 25: ...side bed is 400 lbs 181 kg The maximum load capacity for the truck bed is 325 lbs 147 kg STAKE SIDE LOAD DECK IF EQUIPPED The load deck can be used to transport cargo The wooden stake sides can be rem...

Page 26: ...24 FEATURES AND CONTROLS...

Page 27: ...al injury or death There is a risk of fire when the vehicle is operated near combustible material Always be respectful of the environment Respect all wildlife and their habitat Respect private propert...

Page 28: ...owing events occur the vehicle is being driven down a slope the vehicle attempts to exceed the specified top speed with the accelerator pedal pressed or released the regenerative brake will limit the...

Page 29: ...the motor has started All vehicles have an interlock system that disables the controller and prevents operation of the vehicle while the char ger is connected Remove the charger plug from the receptac...

Page 30: ...accident or injury 1 Release the accelerator pedal completely NOTICE Pressing the top section of the brake pedal engages the parking brake 2 Press the brake pedal to slow vehicle speed or stop the veh...

Page 31: ...HILLSIDES Traversing a hillside is not recommended Improper procedure can cause loss of control or a rollover Avoid crossing the side of a hill unless absolutely necessary If traversing a hillside is...

Page 32: ...se guidelines Check that the area behind the vehicle is clear of obstacles and people Check left and right fields of vision before driving in reverse Do not back down a steep hill Drive in reverse slo...

Page 33: ...y loads affect braking and handling characteristics Use extra caution when apply ing brakes with a heavily loaded vehicle Avoid terrain or situations that may require reverse downhill travel Use extra...

Page 34: ...e to follow these instructions can cause personal injury damage the vehicle or cause the vehicle to tip over Be aware of the load when you operate the vehicle Read understand and follow the warning la...

Page 35: ...drive the vehicle with the truck bed in the raised position 1 Select a level location to dump the truck bed load Do not attempt to dump or unload the vehicle if it is on an incline 2 Apply the brakes...

Page 36: ...34 OPERATION...

Page 37: ...e battery Maintain constant awareness that some components are heavy spring loaded corro sive explosive can cause high amperage or get extremely hot After you make repairs or do maintenance test the v...

Page 38: ...heck operation Fluid leakages Pre ride Inspect entire vehicle for leaks S Brake shoes 10 Monthly Inspect Replace as needed Charger receptacle 20 Monthly Clean connections Parking brake 20 Monthly Cond...

Page 39: ...urce Item Capacity Lubricants Fluids Notes Rear axle oil 25 oz 0 7 L Mobil 424 Part Number 603967 Rear axle oil 2 0 oz 59 mL Friction Modifier E Z GO Part Number 611242 Grease fittings Universal joint...

Page 40: ...round Lifting Front 1 Chock the rear wheels to keep the vehicle from rolling back ward 2 Put a jack under the center of the front axle 3 Raise the vehicle with the jack 4 Install jack stands under the...

Page 41: ...o not apply wax or polish to matte finish surfaces Use clean or new cloths and pads for polishing Old or reused cloths and pads can contain dirt particles that will scratch the finish TIRES Follow the...

Page 42: ...re See Tire Pressure on page 15 Tire Replacement Tire replacement requires a tire mounting machine and must be done by a qualified tire center or an authorized CUSHMAN dealer WHEELS Worn improperly in...

Page 43: ...ight ing reduces visibility that could cause an accident resulting in severe injury or death NOTICE Replacement bulbs are available from a local Distributor an authorized Branch or the Service Parts D...

Page 44: ...tor an authorized Branch or the Service Parts Depart ment CONTROLLER SYSTEM TEST At monthly intervals test the controller by allowing the vehicle to roll down an incline with the accelerator pedal rel...

Page 45: ...ed hole If lubricant is low add lubricant as required Add lubricant slowly until lubricant starts to seep from the hole Install the check fill plug In the event that the lubricant is to be replaced th...

Page 46: ...important to establish a base to test with The test is conducted by engaging the park brake instead of the brake pedal to eliminate different pedal pressures to include affects of linkage mis adjustme...

Page 47: ...terials open flames or sparks away from the batteries Do not leave the battery pack near a fire or heat source Do not throw Lithium Ion batteries into a fire Do not apply heat to any part of the batte...

Page 48: ...cause permanent loss of battery capacity Do not exceed storage time or temperature limits Batteries must be charged to the correct level before storage Storing fully depleted batteries will make them...

Page 49: ...ghway speeds the canopy top must be removed If the vehicle is being hauled on a trailer or truck below highway speeds check that canopy top hardware is tight and there are no cracks in the canopy top...

Page 50: ...48 MAINTENANCE...

Page 51: ...Charger 48VDC 120 230 VAC UL CSA CE Speed Controller 235 Amp AC Controller Speed Level Ground 14 9 mph 24 0 kph Drivetrain Motor Shaft Direct Drive Transaxle Differential with helical gears Gear Selec...

Page 52: ...Dual rear wheel mechanical self adjusting drum Parking Brake Self compensating single point engagement Front Tires 18x8 5 8 4 Ply Rated Rear Tires 18x8 5 8 4 Ply Rated Frame Welded steel with DuraShi...

Page 53: ...MAINTENANCE LOG 51 MAINTENANCE LOG Record periodic maintenance in the following maintenance log DATE MILES KM AND HOURS TECHNICIAN SERVICE PERFORMED COMMENTS...

Page 54: ...52 MAINTENANCE LOG DATE MILES KM AND HOURS TECHNICIAN SERVICE PERFORMED COMMENTS...

Page 55: ...MAINTENANCE LOG 53 DATE MILES KM AND HOURS TECHNICIAN SERVICE PERFORMED COMMENTS...

Page 56: ...54 MAINTENANCE LOG DATE MILES KM AND HOURS TECHNICIAN SERVICE PERFORMED COMMENTS...

Page 57: ...APPENDIX A A 1 APPENDIX A BATTERY CHARGER USER S GUIDE...

Page 58: ...t appareil n est pas destin un usage par des personnes dont les enfants avec des facult s motrices sensorielles ou mentales r duites ou ayant une exp rience et des connaissances insuffisantes moins qu...

Page 59: ...ut has been reduced due to high internal charger temperature Ammeter Troubleshooting Instructions If a fault occurs count the number of red flashes between pauses and refer to the table below LED Indi...

Page 60: ...A 4 APPENDIX A...

Page 61: ...stalling on hill 30 starting and stopping 27 starting on hill 27 traversing hillsides 29 uphill 29 F flip seat 23 32 fluids capacities 37 recommended 37 fuse replacement 42 G glove box 22 H hauling ve...

Page 62: ...t 36 seat bottom 22 serial number labels 9 severe use 35 slippery surfaces 29 specifications vehicle 49 speed control 26 starting and stopping 27 starting on hill 27 state of charge SOC meter 21 steer...

Page 63: ...re the direction selector is in the correct position before pressing the accelera tor pedal Decrease speed before and during turns Bring the vehicle to a complete stop before moving the direction sele...

Page 64: ...thout the express permission of Textron Specialized Vehicles Technical Publications Department Operating servicing and maintaining a passenger vehicle or off road vehicle can expose you to chemicals i...