Textron 614212 2010, Owner'S Manual & Service Manual

Page 1: ...Owner s Manual Service Guide Issued February 2010 Revised August 2012...

Page 2: ...could be hazardous Improper service or repair may damage the vehicle or render it unsafe WASH HANDS AFTER HANDLING Battery posts terminals and related accessories contain lead and lead compounds chemi...

Page 3: ...by the E Z GO Division and therefore is subject to change without notice The E Z GO Division DISCLAIMS LIABLITY FOR ERRORS IN THIS MANUAL and the E Z GO Division SPECIFICALLY DISCLAIMS LIABILITY FOR...

Page 4: ...e governor to permit vehicle to operate at above factory specifications will void the vehicle warranty When servicing engines all adjustments and replacement components must be per original vehicle sp...

Page 5: ...tick 4 COLD STARTING 4 STARTING AND DRIVING 4 STARTING THE VEHICLE ON A HILL 5 COASTING 5 FUEL 5 Fig 8 Fueling 6 BATTERY 6 LABELS AND PICTOGRAMS 6 SUN TOP AND WINDSHIELD 6 VEHICLE CLEANING AND CARE 7...

Page 6: ...19 BRAKES 19 PERIODIC BRAKE TEST FOR MECHANICAL BRAKES 20 AIR INTAKE AND COOLING FINS 20 Fig 27 Cleaning Cooling System with Air 20 REAR AXLE 20 CHECKING THE LUBRICANT LEVEL 21 Fig 28 Add Check and Dr...

Page 7: ...icles BE OPER ATED ONLY BY PERSONS WITH VALID DRIVERS LICENSES AND IN ACCORDANCE WITH APPLICABLE STATE REQUIREMENTS This restriction is important to the SAFE USE AND OPERATION of the product On behalf...

Page 8: ...speed of other vehicles when used in a golf course environment Additionally speed should be further moderated by the environmental conditions terrain and common sense GENERAL OPERATION Always Use the...

Page 9: ...rea that is free of both vehicular and pedestrian traffic Replace damaged or missing warning caution or information labels Keep complete records of the maintenance history of the vehicle The manufactu...

Page 10: ...Owner s Manual and Service Guide Page viii SAFETY INFORMATION NOTES...

Page 11: ...use severe injury or death Charging must take place in an area that is adequately ventilated minimum of 5 air exchanges per hour To reduce the chance of battery explosion that could result in severe i...

Page 12: ...ies remain operational with the key switch in the OFF position DIRECTION SELECTOR To reduce the possibility of component damage the vehicle must be completely stopped before moving the direction selec...

Page 13: ...the lack of proper mainte nance may result in damage or decreased performance Read the following warnings before attempting to oper ate the vehicle To reduce the possibility of severe injury or death...

Page 14: ...t overfill engine Too much oil may cause smoking or allow oil to enter the air filter enclosure The oil dipstick fill cap must be in place before operating the engine Failure to install the dipstick f...

Page 15: ...ce the possibility of severe injury or death from coasting at above recommended speeds limit speed with service brake On steep hills it is possible for the vehicle to coast at greater than normal spee...

Page 16: ...e vehicle battery has become discharged it must be charged using a 12 volt charger that is rated at 10 amps or less and in accordance with all instructions provided by the manufacturer of the charger...

Page 17: ...nal cleaning and waxing with non abrasive prod ucts designed for clear coat automotive finishes will enhance the appearance and durability of the painted surfaces Corrosive materials used as fertilize...

Page 18: ...ving wheels use only sockets designed for impact wrench use Use caution when inflating tires Overinfla tion could cause the tire to separate from the wheel or cause the tire to explode either of which...

Page 19: ...nt to follow the cross sequence pattern when installing lug nuts This will assure even seating of the wheel against the hub With the valve stem to the outside mount the wheel onto the hub with lug nut...

Page 20: ...ting any movement When in this position the direction selector remains locked in the neutral position To unlock the direction selector pull the neutral lock pin handle out and rotate until the pointed...

Page 21: ...olu tion which can cause severe burns to the skin and eyes Treat all electrolyte spills to the body and eyes with extended flushing with clear water Contact a physician imme diately Any electrolyte sp...

Page 22: ...re on the vehicle One is placed on the body below the driver side seat The other is located on the chassis under the seat Ref Fig 12 on page 12 Design changes take place on an ongoing basis In order t...

Page 23: ...wer housing and fins clean if required ENGINE OIL Check and add if required DO NOT OVERFILL STARTER GENERATOR BELT Check for tension wear cracks MONTHLY 20 HOURS includes items listed in previous tabl...

Page 24: ...ASSEMBLY Check bellows and pinion seal for damage or grease leakage RACK END BALL JOINT Lubricate use wheel bearing grease REAR AXLE Check for unusual noise and loose or missing mounting hardware AIR...

Page 25: ...oo much oil may cause smoking or allow oil to enter the air filter enclosure The oil should be checked with the engine warm The vehicle should be on a level surface with the parking PARK brake engaged...

Page 26: ...inter months it can be stored with old oil left in engine The oil should be changed as part of spring maintenance This will remove any moisture that has accumulated during storage Be aware that engine...

Page 27: ...3 quarts 1 3 liters Add slightly less than 1 1 3 quarts 1 3 liters to allow for possible residual oil left in engine The oil must be high quality oil that meets or exceeds API SF SG CC standards Ref...

Page 28: ...oper belt tension is achieved Hold the lower nut in place and tighten the upper jam nut against it Ref Fig 24 on page 18 Tighten the starter generator pivot bolt BATTERY CLEANING To reduce the possibi...

Page 29: ...contribute to the self dis charge of the battery Rinse the entire area with low pres sure clear water Do not use a pressure washer BRAKES To reduce the possibility of severe injury or death always eva...

Page 30: ...yond the acceptable stopping distance or pulls to one side the vehicle has failed the test and should be tested again If the vehicle fails the second test it should immediately be removed from service...

Page 31: ...doing so will damage the filter which may result in damage to the engine The air cleaner element is accessible by unsnapping the clips on the air canister and removing the cover and air filter elemen...

Page 32: ...f Fig 31 on page 22 Tighten to 16 ft lbs 22 Nm torque Fig 31 Gapping the Spark Plug Fouled spark plug is indicated by a wet black appear ance This could be caused by a dirty air filter element or othe...

Page 33: ...plug hose With proper ventilation depress the accelerator pedal and allow engine to run until it stops due to lack of fuel Remove spark plug and pour about 1 oz 30 ml of engine oil into the cylinder...

Page 34: ...rked hardware is Grade 2 Ref Fig 33 on page 24 Fig 33 Torque Specifications and Bolt Grades ALL TORQUE FIGURES ARE IN FT LBS Nm BOLT SIZE Grade 2 1 4 5 16 3 8 7 16 1 2 9 16 5 8 3 4 7 8 1 Unless otherw...

Page 35: ...Page 25 Owner s Manual and Service Guide GENERAL SPECIFICATIONS GENERAL SPECIFICATIONS...

Page 36: ...o r G l e v e L d e e p S m c 7 9 n i 5 8 3 k c a r T l e e h W r a e R r a B w o T t n e n a m r e P d e v o r p p A h t i w s r a C f l o G 3 y t i c a p a C g n i w o T m c 8 0 1 n i 5 2 4 l a i t...

Page 37: ...become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Dangers and Warnings Fig 35 Vehicle Dimensions 66 0 in 168 cm 91 0 in 231 cm 47 in 119 cm Front 34 in 86...

Page 38: ...ughly familiar with this vehicle Pay particular attention to all Notices Cautions Dangers and Warnings Fig 36 Vehicle Incline Specifications and Turning Clearance Diameter TURNING CLEARANCE DIAMETER 1...

Page 39: ...e 29 Owner s Manual and Service Guide GENERAL SPECIFICATIONS Read all of Manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Dangers and Warnings NO...

Page 40: ...e 30 Owner s Manual and Service Guide GENERAL SPECIFICATIONS Read all of Manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Dangers and Warnings NO...

Page 41: ...Appendix A 1 Owner s Manual and Service Guide LABELS AND PICTOGRAMS LABELS AND PICTOGRAMS...

Page 42: ...01 OFF ON 71145 G01 71131G01 71127G01 71145G01 WARNING Keep entire body inside car 27653G01 WARNING Windshields do not provide protection from golf balls or other flying objects EGWHL14 H O 2 1 2 3 P...

Page 43: ...TER OF GRAVITY MAXIMUM HEIGHT x in xx cm MAX LOAD XXX LBS XXX KG WARNING MAXIMUM LOAD CENTER OF GRAVITY KEEP LOAD AS FAR FORWARD AS POSSIBLE DO NOT RIDE IN LOAD BED KEEP HANDS FINGERS AWAY FROM DUMP B...

Page 44: ...NING LETHAL VOLTAGE WARNING EXPLOSIVE LOW OIL PRESSURE 17 18 19 20 21 22 23 24 25 26 27 DO NOT DISPOSE OF BATTERIES IN LANDFILL DO NOT DRIVE ON HIGHWAY WINDSHIELDS DO NOT PROVIDE PROTECTION FROM FLYIN...

Page 45: ...RATOR PEDAL AND ACCELERATE SMOOTHLY TO LEAVE A GASOLINE POWERED VEHICLE IN PARK Q APPLY PARKING BRAKE Q TURN KEY TO OFF Q MOVE DIRECTION SELECTOR TO FORWARD P N TO LEAVE AN ELECTRIC POWERED VEHICLE IN...

Page 46: ...Appendix A 6 Owner s Manual and Service Guide LABELS AND PICTOGRAMS Notes...

Page 47: ...Appendix B 1 VEHICLE WARRANTIES Owner s Manual and Service Guide VEHICLE WARRANTIES...

Page 48: ...ICLE WARRANTIES DOMESTIC WARRANTY U S AND CANADA To obtain a copy of the limited warranty applicable to the vehicle call or write a local Distributor authorized Branch or the Warranty Department with...

Page 49: ...t or improper maintenance or unapproved modifications You are responsible for presenting your vehicle to E Z GO Division of Textron Inc distribution center or service center as soon as the problem exi...

Page 50: ...warranted parts sufficient to meet the expected demand for such parts 9 Any replacement part may be used in the performance of any warranty maintenance or repairs and must be provided without charge...

Page 51: ...parts and or pressure regulator or fuel injection system Air fuel ratio feedback and control system if applicable Cold start enrichment system if applicable Air Induction System Intake manifold if app...

Page 52: ...ed to each subsequent owner of the engine E Z GO reserves the right to deny warranty coverage if the engine has not been properly maintained Warranty claims will not be denied however solely because o...

Page 53: ...Appendix C 1 DECLARATION OF CONFORMITY Owner s Manual and Service Guide DECLARATION OF CONFORMITY EUROPE ONLY...

Page 54: ...Appendix C 2 Owner s Manual and Service Guide DECLARATION OF CONFORMITY...

Page 55: ...Appendix C 3 DECLARATION OF CONFORMITY Owner s Manual and Service Guide...

Page 56: ...Appendix C 4 Owner s Manual and Service Guide DECLARATION OF CONFORMITY NOTES...

Page 57: ...ere fore should be considered potentially hazardous Use extreme care when working on any vehicle When diag nosing removing or replacing any components that are not operating correctly take time to con...

Page 58: ...Phone 1 800 774 3946 FAX 1 800 448 8124 Service Parts Phone 1 888 GET EZGO 1 888 438 3946 FAX 1 800 752 6175 International Phone 001 706 798 4311 FAX 001 706 771 4609 Copyrighted Material This manual...