Textron E-Z-GO Cushman TITAN 36V HD, Owner'S Manual

Page 1: ...Owner s Guide Titan LD HD Electric 635592 B Issued NOVEMBER 2013 Revised JULY 2018...

Page 2: ...odic Service Schedule Repair or replacement parts are available through your E Z GO retailer or Genuine E Z GO Service Parts Depart ment The following information is needed when contacting E Z GO conc...

Page 3: ...Division of Textron Inc reserves the right to incorporate engineering and design changes to products in this manual without obligation to include these changes on units sold previously The information...

Page 4: ...any source of electrical drain The battery charger may be left connected to the vehicle to maintain a full charge on the bat teries provided the charger is plugged into an active electrical source If...

Page 5: ...ral Information 15 OPERATING PROCEDURES BEFORE INITIAL USE 19 ON BOARD CHARGER 19 OPERATING THE VEHICLE 20 Additional Warnings and Cautions applicable to PDS vehicles 21 Performance 21 Speed Control 2...

Page 6: ...NCE 33 Tire Inspection 33 BRAKES 33 Periodic Brake Test For Hydraulic Brakes 33 SYSTEM TEST 34 REAR AXLE 34 Checking The Lubricant Level 34 LUBRICATION 34 CAPACITIES AND REPLACEMENT PARTS 35 HARDWARE...

Page 7: ...iii Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers TABLE OF CONTENTS...

Page 8: ...iv TABLE OF CONTENTS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 9: ...essive speed may result from driving the vehicle above specified speed Damage caused by excessive speed may cause a loss of vehicle control is costly is considered abuse and will not be covered under...

Page 10: ...al transportation applications Information on FMVSS 571 500 can be obtained at Title 49 of the Code of Federal Regulations section 571 500 or through the Internet at the web site for the U S Departmen...

Page 11: ...d when traveling down an incline Use extra care and reduced speed when driving in poor conditions or on poor surfaces Stay in designated areas where provided and avoid steep slopes Keep feet legs hand...

Page 12: ...on steep grades Maintain adequate distance between vehicles Reduce speed in wet areas Use extreme caution when approaching sharp or blind turns Use extreme caution when driving over loose terrain Use...

Page 13: ...ffic Keep complete records of the maintenance history of the vehicle VENTILATION ALWAYS Charge the vehicle in a well ventilated area Charge in an area free of flammable liquids and items Charge a vehi...

Page 14: ...ormance reduced Charge batteries replace bad batteries 2 2 OVERVOLTAGE Regen performance reduced Check that battery voltage is less than 60 VDC 2 3 THERMAL CUTBACK Vehicle performance reduced Allow co...

Page 15: ...DIRECTIONS SELECTOR IN NEUTRAL TURN KEY TO VERTICAL OFF POSITION AND REMOVE IF MALFUNCTION OCCURS OR ADJUSTMENT IS NEEDED HAVE ALL WORK PERFORMED BY AUTHORIZED PERSONNEL BLOCK WHEEELS IF PARKED ON INC...

Page 16: ...8 SAFETY Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 17: ...ab 72 0 in 183 cm Cargo Deck Load Capacity 2200 lb 1000 kg Wheel Base 67 0 in 170 cm Vehicle load capacity 2500 lb 1134 kg Front Wheel Track 38 in 96 cm Outside Clearance Circle 22 0 ft 6 7 m Rear Whe...

Page 18: ...183 cm Cargo Deck Load Capacity 2200 lb 1000 kg Wheel Base 67 0 in 170 cm Vehicle load capacity 2500 lb 1134 kg Front Wheel Track 38 in 96 cm Outside Clearance Circle 22 0 ft 6 7 m Rear Wheel Track 37...

Page 19: ...eck Load Capacity 1750 lb 795 kg Wheel Base 67 0 in 170 cm Vehicle load capacity 2150 lb 975 kg Front Wheel Track 38 in 97 cm Outside Clearance Circle 22 0 ft 6 7 m Rear Wheel Track 37 in 94 cm Inters...

Page 20: ...thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 12 VEHICLE DIMENSIONS 114 in 290 cm 67 in 170 cm 38 0 in 96 5 cm FRONT REAR 47 0 IN 119 4 CM...

Page 21: ...ttention to all Notices Cautions Warnings and Dangers TURNING DIAMETER AND INCLINE INFORMATION RECOMMENDED MAX SIDE TILT 25 or 14 MAX FOR VEHICLE STABILITY o RECOMMENDED MAX RAMP GRADE 25 or 14 MAX FO...

Page 22: ...14 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 23: ...peration of the vehicle when left unattended the key should be turned to the OFF position and removed 2 Light Switch if equipped The lights are operated by turning the key switch to the lights positio...

Page 24: ...le is lowered parallel to the panel When leaving the vehicle unat tended engage the park brake by raising the handle until it is locked in place To release the park brake depress the release button in...

Page 25: ...of the electrical items and vehicle accessories Always replace a blown fuse with the correct size fuse 16 Operator Present Switch The operator present switch is located under the driver seat attached...

Page 26: ...18 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 27: ...ing of buildings necessitating proper ventilation Five air exchanges per hour is considered the minimum requirement Never charge a vehicle in an area that is subject to flame or spark Pay particular a...

Page 28: ...roper maintenance may result in damage or decreased performance Read the following warnings before attempting to operate the vehicle To reduce the possibility of severe injury or death resulting from...

Page 29: ...tronic braking force to be applied and a beeping from the from the warning device Depressing the accelerator pedal will return control to the operator and deactivate the warning beeper Before attempti...

Page 30: ...n released for more than one second the vehicle begins to roll above 2 mph 3 kph the Walk Away feature will limit speed to approximately 2 mph 3 kph and the warning beeper will sound When the accelera...

Page 31: ...ttempting to tow vehicle move the Run Tow Maintenance Storage switch to the Tow Maintenance Storage position Failure to do so will damage the controller or motor Before disconnecting or connecting a b...

Page 32: ...motor in a stalled condition for more than 3 4 seconds will cause permanent damage to motor To reduce the possibility of permanent damage to the drive system it is important to prevent excessive roll...

Page 33: ...t been designed to provide roll over protection In addition the cab does not protect against falling objects nor does the windshield protect against flying objects and tree limbs Keep arms and legs in...

Page 34: ...26 OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 35: ...soft brush and wipe with a damp cloth Removal of oil tar asphalt shoe polish etc will require the use of a commercially available vinyl rubber cleaner The painted surfaces of the vehicle provide attr...

Page 36: ...r the entire vehicle to be raised To reduce the possibility of severe injury or death from a vehicle falling from a jack Be sure the vehicle is on a firm and level sur face Never get under a vehicle w...

Page 37: ...e the tire to separate from the wheel or cause the tire to explode Tire inflation should be determined by the condition of the terrain See GENERAL SPECIFICATIONS section for rec ommended tire inflatio...

Page 38: ...in lbs 1 For vehicles with headlights Ref Fig 10 on page 10 Remove the two screws on rear of the headlight Remove screws pull headlight out and disconnect wires Connect wires to new headlight Install...

Page 39: ...on to prevent damage to the electric motor and controller The Run Tow Maintenance Storage switch is located behind the access panel in the center of the dashboard Remove two phillips head screws and s...

Page 40: ...nal before servicing Wear eye protection when working on the vehicle Use extra care when work ing around batteries or using solvents or compressed air To reduce the possibility of causing an electrica...

Page 41: ...res extreme dust debris conditions or frequent use with maximum load To access the powertrain for routine maintenance remove the load bed For major repair refer to the appropriate Technician s Repair...

Page 42: ...le speed continues to rise apply the service brake and have vehicle inspected by a trained mechanic REAR AXLE The only maintenance required for the first five years is the peri odic inspection of the...

Page 43: ...urn Signal Bulb LED Tail Brake Light 13 8 oz 410 ml 80W90GL5 see section on FUSES Capacities and Replacement Parts P N 624546 P N 624549 P N 1918G2 P N 627547 ALL TORQUE FIGURES ARE IN FT LBS Nm BOLT...

Page 44: ...tteries Any electrolyte spills should be neutralized with a solution of 1 4 cup 60 ml sodium bicarbonate baking soda dissolved in 1 1 2 gallons 6 liters of water and flushed with water Overfilling bat...

Page 45: ...lated Wrench 9 16 1 Battery Carrier 1 Hydrometer 1 Battery Maintenance Kit P N 25587 G01 1 Battery Protective Spray 1 At Each Charging Cycle To reduce the possibility of fire never charge a battery pa...

Page 46: ...hin the electrolyte and reduce the life of the battery Over the life of the battery a considerable amount of water is consumed It is important that the water used be pure and free of contaminants that...

Page 47: ...trolyte in a storage battery is an acid solution which can cause severe burns to the skin and eyes Treat all electrolyte spills to the body and eyes with extended flushing with clear water Contact a p...

Page 48: ...ing technique is to spray the top and sides of the batteries with a solution of baking soda and water This solution is best applied with a garden type sprayer equipped with a non metallic spray wand o...

Page 49: ...ut not tight enough to cause distortion of the battery cases Inspect all wires and terminals Clean any corrosion from the battery terminals or the wire terminals with a solution of sodium bicarbonate...

Page 50: ...om any circuit that could discharge the battery For on board chargers disconnect the charging harness from the batter ies For portable chargers disconnect the charging plug from the vehicle receptacle...

Page 51: ...e dis charge cycles After the maturing phase the older a battery gets the lower the capacity The only way to determine the capacity of a battery is to perform a load test using a discharge machine fol...

Page 52: ...27 C Adjust the reading to conform with the electrolyte temperature e g if the reading indi cates a specific gravity of 1 250 and the electrolyte tem perature is 90 F 32 C add four points 004 to the 1...

Page 53: ...45 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers MAINTENANCE...

Page 54: ...46 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 55: ...C A C A Brake Fluid check hydraulic brake fluid level fill if required DOT 3 and check for leakage C Accelerator smooth operation C C C C C C Charger Receptacle inspect charger connector and receptac...

Page 56: ...48 PERIODIC SERVICE SCHEDULE Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Notes Owner s Guide...

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Page 59: ...prop erly as the result of normal use age wear or abuse It is virtually impossible to anticipate all possible component failures or the manner in which they may fail A vehicle requiring repair indicat...

Page 60: ...1 800 752 6175 International Phone 001 706 798 4311 FAX 001 706 771 4609 Service Parts Manuals as well as Repair and Service Manuals are available from a local Distributor an authorized Branch Genuine...