Textron Greenlee EK1550LT Operation Manual Download

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Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

EK1550LT and EK1550LX Battery-powered Crimping Tools

Connector Selection

Tool Range:

8 AWG to 750 kcmil

When used with KC12-type dies, this tool is cUL and UL classified for use with the following connector brands:

When used with KA12-type dies, this tool is cUL and UL classified for use with the following connector brands:

Short

Long

Short

Long

BARREL

TYPE

8 AWG to

250 kcmil:

1 crimp

300 to

750 kcmil:

2 crimps

NUMBER

OF CRIMPS*

VHSS

VHS

VHCS

VHCL

ANDERSON

CSP

CTL-2/CTL

CTL-L/LCN

BLACKBURN

YS-L

YA-2LN/

YA-L/YA-2L;

YA/YA-L-TC/

YA-L-2TC

YA/YAZ

YA-2N/YA-2TC

YAZ-2N/YAZ-2TC

BURNDY

CTL

CSW

CRA/CRB

CRC

CLN, CLW

CRA-L/CRB-L

CRA-2/CRB-2L

CRC-2L

ILSCO

SCSS

SCS

SCL

SCH

LCAS

LCA

LCD

LCAN

LCB

LCC

PANDUIT

54504 to

54523-TB

54804 to

54823

54104 to

54123-TB;

54204 to

54223

54930BE to

54923BE;

54850BE to

54880BE

T&B

BCU

BBCU

BLU

BBLU

PENN-

UNION

CONNECTOR

TYPE

Copper

Splices

Copper

Lugs

8 to

1/0 AWG:

1 crimp

2/0 AWG to

350 kcmil:

2 crimps

400 to

750 kcmil:

3 crimps

NUMBER

OF CRIMPS*

ANDERSON

VACS

VACL

BLACKBURN

ASP

ATL

BURNDY

YS-A

YA-A

YA-ATN

ILSCO

ASN

ACL/ACN

2ACL/2ACN

ALNS/ALNN/ALND

PANDUIT

LAA

LAB

T&B

60501 to

60578

60101 to

60176;

60230 to

60278

PENN-

UNION

PIK

BLUA

CONNECTOR

TYPE

Dual-rated

Aluminum

Splices

Dual-rated

Aluminum

Lugs

* Use the number of

crimps listed in this

column instead of the

number provided with

the connector.

Die Selection

Refer to “Connector Selection” for brand names and model numbers of appropriate lugs as well as crimping instructions.
Crimps made with this tool and KC12-type or KA12-type dies are cUL and UL classified when used with the appropriate conductor

and connectors listed below.

Dies for Copper Connectors

Catalog

No.

UPC

No.

Cable

Size

Color

Code

No. of

Crimps

KC12-8

10996

8 AWG

Red

KC12-6

10997

6 AWG

Blue

KC12-4

10998

4 AWG

Gray

KC12-2

10999

2 AWG

Brown

KC12-1

11003

1 AWG

Green

KC12-1/0

11004

1/0 AWG

Pink

KC12-2/0

11007

2/0 AWG

Black

KC12-3/0

11010

3/0 AWG

Orange

KC12-4/0

11011

4/0 AWG

Purple

KC12-250

11012

250 kcmil

Yellow

KC12-300

11013

300 kcmil

White

KC12-350

11014

350 kcmil

Red

KC12-400

11015

400 kcmil

Blue

KC12-500

11016

500 kcmil

Brown

KC12-600

11018

600 kcmil

Green

KC12-750

11020

750 kcmil

Black

Dies for Aluminum Connectors

Catalog

No.

UPC

No.

Cable

Size

Color

Code

No. of

Crimps

KA12-8

22084

8 AWG

Blue

KA12-6

22085

6 AWG

Gray

KA12-4

22086

4 AWG

Green

KA12-2

22087

2 AWG

Pink

KA12-1

22088

1 AWG

Gold

KA12-1/0

22089

1/0 AWG

Tan

KA12-2/0

22090

2/0 AWG

Olive

KA12-3/0

22121

3/0 AWG

Ruby

KA12-4/0

22122

4/0 AWG

White

KA12-250

22123

250 kcmil

Red

KA12-300

22124

300 kcmil

Blue

KA12-350

22125

350 kcmil

Brown

KA12-400

22126

400 kcmil

Green

KA12-500

22127

500 kcmil

Pink

KA12-600

22128

600 kcmil

Black

KA12-750

22129

750 kcmil

Yellow

95R7

Summary of Contents for Greenlee EK1550LT

Page 1: ...tron Inc 10 16 Serial Number Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com EK1550LT and EK1550LX GATOR Battery powered Crimping Tools ...

Page 2: ... tools and equipment This manual and any markings on the tool provide information for avoiding hazards and unsafe practices related to the use of this tool Observe all of the safety information provided Purpose of this Manual This manual is intended to familiarize all personnel with the safe operation and maintenance procedures for the following Greenlee tools EK1550LT Battery powered Crimping Too...

Page 3: ...nt Failure to observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Skin injection hazard Do not use hands to check for oil leaks Oil under pressure easily punc tures skin If injured seek medical attention immediately to remove oil Fa...

Page 4: ...en electrical components are soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to contact the battery terminals Do not immerse the batteries in liquid Liquid may create a short circuit and damage the battery If bat teries are immersed contact your service center for proper handling Do...

Page 5: ...ng 5 Housing 6 Retract Button 7 LED Indictor red 8 LCD Screen 9 Battery 10 Trigger Crimping Capacities Maximum Crimping Capacity Aluminum 1250 kcmil Copper 1500 kcmil With PH14 Dies no Adapter Kit needed 1027 kcmil 48 7 ACSR With 48824 Die Holder Kit for PH2 Dies 477 26 27 ACSR tension terminals through 1033 kcmil With 48788 Die Holder Kit for TBM 15 Dies 1000 kcmil copper and aluminum fittings Wi...

Page 6: ... 48825 die holder assembly into hole in die spacer assembly Lock in place with die spacer retaining screw 3 Install lower 48825 die holder assembly in hole in end of piston Snap in place with bottom die holder retaining spring plungers 6 4 Select proper die set for fitting to be crimped Note Do not use non butting dies crimps con trolled by tonnage in this tool as damage could occur to connectors ...

Page 7: ...all the upper 48822 die holder assembly in hole in top of C head Snap in place with top die holder retaining spring plunger 6 2 Install lower 48821 die holder assembly in hole in end of piston Snap in place with bottom die holder retaining spring plungers 6 3 Select proper die set for fitting to be crimped 4 Slide top die into place in die holder while simulta neously squeezing both retainer butto...

Page 8: ...ders TOP DIE HOLDER RETAINING SPRING PLUNGER 6 48803 12 TON U DIE HOLDER ASSEMBLIES BOTTOM DIE HOLDER RETAINING SPRING PLUNGERS 6 DIE RETAINING MECHANISMS Setup 1 Select the die set that corresponds to the size type and manufacturer of connector to be crimped 2 Select proper die holders set for type of dies to be used Install the die holders and or dies according to procedures under Adapter Kits K...

Page 9: ...used in damp or wet environ ments however air drying is recommended before use if the tool becomes soaked Damage may result when the tool is operated prior to thorough drying when electrical components are soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Charging the Battery Read the instructions supplied...

Page 10: ...r Selection 4 For a single crimp position the connector so the crimp will be located at the center of the barrel Crimping Direction evenly spaced First Compression Crimping Direction SIDE A evenly spaced Crimping Direction SIDE B evenly spaced First Compression SIDE A First Compression SIDE B 5 Depress the trigger to advance the piston Hold the trigger down until the piston automatically begins to...

Page 11: ...ugs Use the number of crimps listed in this column instead of the number provided with the connector Die Selection Refer to Connector Selection for brand names and model numbers of appropriate lugs as well as crimping instructions Crimps made with this tool and KC12 type or KA12 type dies are cUL and UL classified when used with the appropriate conductor and connectors listed below Dies for Copper...

Page 12: ...ry 13 Real time clock not found 14 Bluetooth unit not found 15 Mobile unit not found 16 Pressure sensor not found 17 Burst pressure exceeded 18 Battery temperature too low If there is no error code cycle through the various displays using the left and right buttons on either side of the screen There are seven displays in total Display Information Shown 1 Bluetooth status battery charge current pre...

Page 13: ...way from the crimp ing tool head when crimping Failure to observe these warnings could result in severe injury or death Relief valve adjustments must be done by an authorized service center Daily Before use 1 Inspect the tool for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks 3 Inspect the rotation of the head assembly Fully retract the ram The head should rot...

Page 14: ...ce at 800 435 0786 for warranty service or repair Motor is inoperative Low or uncharged battery Try known charged battery Inoperative battery may be discharged or may have reached life expectancy Broken switch components Contact Greenlee customer service at 800 435 0786 for warranty service or repair Motor runs but tool will not complete a cycle Oil level low Contact Greenlee customer service at 8...

Page 15: ...Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 15 EK1550LT and EK1550LX Battery powered Crimping Tools ...

Page 16: ...88 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 7070 Fax 1 815 397 9247 www greenlee com ...

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