background image

Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

3

EK622LT and EK622LX Battery-powered Crimping Tools

IMPORTANT SAFETY INFORMATION

SAFETY 

ALERT 

SYMBOL

This symbol is used to call your attention to hazards 

or unsafe practices which could result in an injury or 

property damage. The signal word, defined below, 

indicates the severity of the hazard. The message 

after the signal word provides information for pre-

venting or avoiding the hazard.

Immediate hazards which, if not avoided, WILL result 

in severe injury or death.

Hazards which, if not avoided, COULD result in 

severe injury or death.

Hazards or unsafe practices which, if not avoided, 

MAY result in injury or property damage.

Read and understand all of the 

instructions and safety information 

in this manual before operating or 

 servicing this tool.
Failure to observe this warning could 

result in severe injury or death.

Electric shock hazard:
This tool is not insulated. When using 

this unit on or near energized electri-

cal lines, use proper personal protec-

tive equipment.
Failure to observe this warning could 

result in severe injury or death.

Wear eye protection when operating 

or servicing this tool. 
Failure to wear eye protection could 

result in serious eye injury from flying 

debris or hydraulic oil. 

Skin injection hazard:
Do not use hands to check for oil 

leaks. Oil under pressure easily punc-

tures skin. If injured, seek medical 

attention immediately to remove oil.
Failure to observe this warning could 

result in serious injury, gangrene, or 

death.

Do not use solvents or flammable 

liquids to clean the tool body. 

Solvents or flammable liquids could 

ignite and cause serious injury or 

property damage.

An incomplete crimp can cause a fire.
•  Use proper die, connector, and cable combinations. 

Improper combinations can result in an incomplete 

crimp.

•  The relief valve sounds and the ram automatically 

retracts to indicate a completed crimp. If you do not 

hear the sound of the relieve valve or the ram does 

not automatically retract, the crimp is not complete.

Failure to observe these warnings could result in 

severe injury or death.

Pinch points:
•  Remove battery before changing 

dies, adapters, or jaws.

•  Keep hands away from the crimp-

ing tool head when crimping.

Failure to observe these warnings 

could result in severe injury or death.

Summary of Contents for Greenlee EK622LT

Page 1: ...xtron Inc 10 16 Serial Number Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com EK622LT and EK622LX GATOR Battery powered Crimping Tools ...

Page 2: ...any markings on the tool provide information for avoiding hazards and unsafe practices related to the use of this tool Observe all of the safety information provided Purpose of this Manual This manual is intended to familiarize all personnel with the safe operation and maintenance procedures for the following Greenlee tools EK622LT Battery powered Crimping Tool EK622LX Battery powered Crimping Too...

Page 3: ...t Failure to observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Skin injection hazard Do not use hands to check for oil leaks Oil under pressure easily punc tures skin If injured seek medical attention immediately to remove oil Fai...

Page 4: ...r s intended purpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to contact the battery terminals Do not immerse the batteries in liquid Liquid may create a short circuit and damage the battery If bat teries are immersed contact your service center for proper handling Do not place the battery into a pocket tool pouch or tool box with cond...

Page 5: ...ons 53 kN Hydraulic Oil 52057878 biodegradable hydraulic fluid Recommended Operating Temperature Range 5 F to 122 F 15 C to 50 C Crimping Capacities Maximum Cable Size Copper 600 kcmil Aluminum 350 kcmil Battery Charger Read the instructions supplied with the battery charger 1 Die Release Buttons 2 Locking Flange 3 W type Die Detents 4 Retract Button 5 LCD Screen 6 Battery Cartridge 7 LED Indicato...

Page 6: ...r air drying is recommended before use if the tool becomes soaked Damage may result when the tool is operated prior to thorough drying when electrical components are soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Charging the Battery Read the instructions supplied with the battery charger LED Work Light...

Page 7: ...6 Preparing Cable Follow the lug manufacturer s instructions for appropri ate cable strip length Crimping Direction evenly spaced First Compression Crimping Direction SIDE A evenly spaced Crimping Direction SIDE B evenly spaced First Compression SIDE A First Compression SIDE B Crimping Cable 1 Press the locking flange and open the crimping head 2 Insert the properly assembled connector into the cr...

Page 8: ...Yellow KC22 300 03089 300 kcmil White KC22 350 03090 350 kcmil Red KC22 400 03091 400 kcmil Blue KC22 500 03092 500 kcmil Brown KC22 600 03093 600 kcmil Green Connector Selection Tool Range Copper 8 AWG to 600 kcmil Dual rated Aluminum 8 AWG to 350 kcmil When used with KC22 type dies this tool is cUL and UL classified for use with the following connector brands Connector Type Barrel Type Anderson ...

Page 9: ...y 13 Real time clock not found 14 Bluetooth unit not found 15 Mobile unit not found 16 Pressure sensor not found 17 Burst pressure exceeded 18 Battery temperature too low If there is no error code cycle through the various displays using the left and right buttons on either side of the screen There are seven displays in total Display Information Shown 1 Bluetooth status battery charge current pres...

Page 10: ...ay from the crimp ing tool head when crimping Failure to observe these warnings could result in severe injury or death Relief valve adjustments must be done by an authorized service center Daily Before use 1 Inspect the tool for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks 3 Inspect the rotation of the head assembly Fully retract the ram The head should rota...

Page 11: ...er service at 800 435 0786 for warranty service or repair Air in hydraulic system Pull trigger and hold retract button simultane ously Run for approximately 10 seconds and then attempt to crimp If unsuccessful rcontact Greenlee customer service at 800 435 0786 for warranty service or repair Cold oil Pull trigger and hold retract button simultaneously to warm oil Store tool in warm area LED glows f...

Page 12: ...88 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 7070 Fax 1 815 397 9247 www greenlee com ...

Reviews: